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1955 Chevy 210 Body Work - Dust Is A Must

It's Messy And It's Time Consuming, But Bodywork Can Be Done On A Budget.

By Tommy Lee Byrd, Photography by Tommy Lee Byrd
1955 Chevy 210 Body Work Front View
1955 Chevy 210 Body Work Front View

You've all heard about high-dollar paint jobs from professional shops, but the key to a good paint job is the layers underneath. The metal, body filler, finishing putty, primer and sealer need to be perfectly straight, and applied properly for that awesome look everyone wants. The guys behind the scenes rarely get the credit for a truly great paint job, but we'll show you the ups and downs of bodywork, and point out a few tips that could save time and money.

1955 Chevy 210 Body Work Chevy 210
Here's our subject-a '55 Chevy 210 two-door post. After several people worked on the body, it was in sad shape,...
1955 Chevy 210 Body Work Chevy 210
Here's our subject-a '55 Chevy 210 two-door post. After several people worked on the body,

If you're on a tight budget and there isn't much hope for a spectacular restoration in the future, buy some materials and do the work yourself. Bodywork may not be for everyone, but if you can save a few thousand dollars and do the job at home, it suddenly becomes more inviting-and personal. It takes years to master the trade, so running into problems is all part of the learning process. Unfortunately, this '55 Chevy ended up receiving some shoddy bodywork, so that's where we pick up the story. At Specialty Collision Center, there's no shortage of talented employees, and the shop has a division just for restorations and hot rods.

The owner of the 210 two-door post was getting anxious about finishing the car so it was time to straighten up the bodywork and put on some color. They started with coarse grits to knock down the major waves and wobbles, and progress to increasingly finer grits before blasting on a few coats of primer. From there, it's all about technique, as hours are spent blocking the panels in preparation for paint.

Bodywork and paint shouldn't be taken lightly, otherwise you could end up with a mess that will cost more to repair in the long run. Follow along as we straighten this car's panels and make a huge change in a matter of two weeks. Bodywork may not be your area of expertise, but pay attention to the techniques we used on this '55 Chevy and you may want to give it a try. From here, there's only one thing left to do-strap on a dust mask and get busy.

  • 1955 Chevy 210 Body Work Tools
    ...so the task at hand was to straighten the panels in preparation for paint. We had two weeks to get it ready and the budget is tight.
    1955 Chevy 210 Body Work Tools
    ...so the task at hand was to straighten the panels in preparation for paint. We had two w
  • 1955 Chevy 210 Body Work Components
    Our tool list is rather short for this project, as most of the blocking will be done by hand. Various blocks and sandpaper will be needed, and a body hammer is a key tool for an old car. Keep an air gun handy anytime you're performing bodywork.
    1955 Chevy 210 Body Work Components
    Our tool list is rather short for this project, as most of the blocking will be done by ha
  • 1955 Chevy 210 Body Work Driverside
    We started with the driver-side up front and applied finishing putty over a rough area. Here, we're cutting it with 80-grit on the round block, which matches the contour of the rolled edge. Once it feels pretty good, we'll go back over it with 180-grit.
    1955 Chevy 210 Body Work Driverside
    We started with the driver-side up front and applied finishing putty over a rough area. He
  • 1955 Chevy 210 Body Work Quarter Panel Crack
    As we worked our way around the car, we noticed a crack in the body filler on the driver's-side quarter-panel. The only way to repair this is to grind it down to the metal and find the problem. As it turns out, a few welds broke loose from one of the patch panels.
    1955 Chevy 210 Body Work Quarter Panel Crack
    As we worked our way around the car, we noticed a crack in the body filler on the driver's
  • 1955 Chevy 210 Body Work Crack Weld
    After grinding out the crack and the old welds, we started over in this area. With a small MIG welder, we spotted the crack until it was welded solid. Then, it was time to grind it down and give it a fresh coat of body filler.
    1955 Chevy 210 Body Work Crack Weld
    After grinding out the crack and the old welds, we started over in this area. With a small
  • 1955 Chevy 210 Body Work Quarter Panel Block Sanding
    Moving rearward, we blocked the quarter-panel with 80-grit on the long board until it met our approval. The area around the gas filler lid is especially hard to straighten, but the key to making it right is lengthy strokes with the long board.
    1955 Chevy 210 Body Work Quarter Panel Block Sanding
    Moving rearward, we blocked the quarter-panel with 80-grit on the long board until it met
  • 1955 Chevy 210 Body Work Taillight Scratches
    Around the taillight, someone got in a hurry and blasted on a coat of primer before smoothing out the 40-grit scratches. Here's the result, which is not acceptable. We'll use a thin coat of finishing putty to fill in the scratches and grinding marks.
    1955 Chevy 210 Body Work Taillight Scratches
    Around the taillight, someone got in a hurry and blasted on a coat of primer before smooth
  • 1955 Chevy 210 Body Work Contoured Areas
    These contoured areas cannot be blocked like the other flat panels, so you have to get a feel for the shape and learn how to make it all round. It's easy to create flat spots, so the simplest solution is a piece of DA paper folded in half.
    1955 Chevy 210 Body Work Contoured Areas
    These contoured areas cannot be blocked like the other flat panels, so you have to get a f
  • 1955 Chevy 210 Body Work Decklid
    The decklid was in primer when we started, so we applied a guide coat to show off any imperfections. Judging by all the black spots left over, we'll have lots of time invested in this panel. This portion of the decklid will receive a slick coat of putty.
    1955 Chevy 210 Body Work Decklid
    The decklid was in primer when we started, so we applied a guide coat to show off any impe
By Tommy Lee Byrd
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