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1964 Chevy Chevelle Body Work - Metal Mashing

Pull It, Pound It And Tap It To Get The Dings Out.
By Mike Harrington
1964 Chevy Chevelle Body Work Body
1964 Chevy Chevelle Body Work Nail Stud Gun
Tools of the trade: We used... 
   
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1964 Chevy Chevelle Body Work Nail Stud Gun
Tools of the trade: We used this nail gun/stud gun in our dent removal process. The nail gun is one of the preferred tools of the trade when it comes to dent removal. Besides the nail gun, a slide hammer that physically holds the nail is used to make pulls. Without the slide hammer a nail gun is...
1964 Chevy Chevelle Body Work Pick Hammer
...useless. Next is a pick... 
   
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1964 Chevy Chevelle Body Work Pick Hammer
...useless. Next is a pick hammer or a metal refinishing hammer. Any experienced body man will tell you to avoid using the cheaper body tools. If you were to use these tools everyday, we'd agree. Since many of us are not body men, a less expensive set should work just fine in the home garage.
1964 Chevy Chevelle Body Work Dent
The dent in the rocker panel... 
   
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1964 Chevy Chevelle Body Work Dent
The dent in the rocker panel is a bit difficult to see in the photograph, however when a straight edge is held up to it, the dent becomes quite...
1964 Chevy Chevelle Body Work Rocker Panel Dent
...visible. The metal in this... 
   
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1964 Chevy Chevelle Body Work Rocker Panel Dent
...visible. The metal in this area of the vehicle is of a heavier gauge so a bit more work will be needed to pull this particular dent.
1964 Chevy Chevelle Body Work Paint Removal
The first step in repairing... 
   
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1964 Chevy Chevelle Body Work Paint Removal
The first step in repairing this dent or any dent, is to remove all paint and primer from the metal's surface. The stud gun spot-welds the nail to the surface of the metal. If any paint is present, it obviously won't work.
1964 Chevy Chevelle Body Work Ridgeline
After sanding the paint away,... 
   
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1964 Chevy Chevelle Body Work Ridgeline
After sanding the paint away, the red circles in this photograph illustrate the ridgeline in the dent. It's this ridgeline that physically keeps the low spot in the metal.
1964 Chevy Chevelle Body Work Spot Weld
The next procedure is to spot... 
   
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1964 Chevy Chevelle Body Work Spot Weld
The next procedure is to spot weld a nail/stud to the metals surface. A novice metal worker may be tempted to start at the lowest spot (usually in the middle) in the dent. Any experienced body man will tell you that starting...
1964 Chevy Chevelle Body Work Spot Welded Nail
...at the outside or edge... 
   
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1964 Chevy Chevelle Body Work Spot Welded Nail
...at the outside or edge of the dent is the preferred method. Pulling a dent from the outside in, will avoid any high spots, high spots are the enemy and can literally stretch the metal, making it thinner.
1964 Chevy Chevelle Body Work Slide Hammer
And here is where the bullet... 
   
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1964 Chevy Chevelle Body Work Slide Hammer
And here is where the bullet hits the bone, so to speak. The slide hammer is attached to the nail and a few light raps are all that is needed. The temptation to yank the dent with heavy blows on the slide hammer can be over powering. Resist the urge to try and pull the dent all at once. Like we said, high spots can occur as a result and that would negate all our hard work.
1964 Chevy Chevelle Body Work Pick Hammer
Here is where the pick hammer... 
   
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1964 Chevy Chevelle Body Work Pick Hammer
Here is where the pick hammer comes into play. Remember that ridgeline in the metal we spoke of earlier? The pick hammers job is to flatten that ridge while the slide hammer is pulling the dent. Our body technician, Roy Landgrave, kept pressure on the dent with the body hammer, while he lightly tapped the ridgeline in the metal. This is where patience and method come into play. Small steps work the metal a little at a time.
1964 Chevy Chevelle Body Work Nail
Once that particular area... 
   
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1964 Chevy Chevelle Body Work Nail
Once that particular area has been worked the nail is removed. Roy showed us his preferred technique. Using a pair of needle nose vice grips he twists the stud at its base until it breaks loose. Some guys snip the stud then grind the stump. That requires more work than necessary; it's easier to just twist it off.
1964 Chevy Chevelle Body Work Dent Pull
This photo illustrates just... 
   
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1964 Chevy Chevelle Body Work Dent Pull
This photo illustrates just one phase of the work that was put into pulling this dent. Notice the black spots? This is where the studs/nails were spot welded and pulled. The black marker illustrates the ridgeline we have been speaking of. A dozen or more rounds with the stud gun and hammer will get us where we want to be.
1964 Chevy Chevelle Body Work Filler Mix
Now that the body filler has... 
   
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1964 Chevy Chevelle Body Work Filler Mix
Now that the body filler has set up, it's time to sand it all back down to an acceptable level. One of the biggest problems many people encounter is they...
1964 Chevy Chevelle Body Work Filler Application
...tend to sand too much of... 
   
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1964 Chevy Chevelle Body Work Filler Application
...tend to sand too much of the filler off. Once again the hand comes into play and feeling where you're at is the only way to do the job.
1964 Chevy Chevelle Body Work Sanding
Now that the body filler has... 
   
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1964 Chevy Chevelle Body Work Sanding
Now that the body filler has set up, it's time to sand it all back down to an acceptable level. One of the biggest problems many people encounter is they...
1964 Chevy Chevelle Body Work Hand Test
...tend to sand too much of... 
   
  read full caption
1964 Chevy Chevelle Body Work Hand Test
...tend to sand too much of the filler off. Once again the hand comes into play and feeling where you're at is the only way to do the job.
1964 Chevy Chevelle Body Work Featuring
When sanding, you want to... 
   
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1964 Chevy Chevelle Body Work Featuring
When sanding, you want to achieve an affect known as "feathering". This photo illustrates how we feathered the body filler, paint and primer. Notice how one layer of paint fades into another? This is feathering. Feather or layering will avoid any low spots in the final finish of the dent pull.
1964 Chevy Chevelle Body Work Primered
We shot a high build primer... 
   
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1964 Chevy Chevelle Body Work Primered
We shot a high build primer onto our finished area and...
1964 Chevy Chevelle Body Work Guide Coat
...then covered it with an... 
   
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1964 Chevy Chevelle Body Work Guide Coat
...then covered it with an opposing color of guide coat.
1964 Chevy Chevelle Body Work Repaired Dent
Success! Four hours later... 
   
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1964 Chevy Chevelle Body Work Repaired Dent
Success! Four hours later we are done. The dent is pulled, filled and primered. And since we did it right, a magnet will stick to it. Nobody will ever know there use to be a dent here, except the hundreds of thousands of people reading this article.

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