Super Chevy Magazine Homepage Super Chevy
Get Adobe Flash player

Installing A New Quarter Panel On A 1971 Chevrolet Camaro - Quarter Pounding

We ditch the rust and install fresh steel on a worn out '71 Camaro
By Steven Rupp
Photography by Steven Rupp
1971 Chevrolet Camaro Quarter Panel Replacement Grinding
The Cost Of Having It Done: Maybe you've decided that tossing on some quarters is a bit outside your comfort zone and you want a pro to do it. Here's about what it will cost you in labor and material to get the panels on the car. Labor rates will vary based on area and materials will vary depending on the car, but it gives you a ballpark figure.
Labor(hours)
Replace right quarter-panel16
Replace left quarter-panel16
Replace right drop off3
Replace left drop off3
Replace right outer wheelhouse5
Replace left outer wheelhouse5
Total labor hours48
Materials
3M cut off wheels #1989$40.75
3M grinding wheels #1991$35.35
3M clean strip wheels (3)$24.75
Welding supplies$50.00
POR-15$49.97
 
Labor Cost (48 hours at $75 an hour)$3,600
Material Cost:$200.82
Total$3,800.82
 (plus the cost of body panels)

1971 Chevrolet Camaro Quarter Panel Replacement Ready To Be Replaced
01 Meet our subject Camaro.... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Ready To Be Replaced
01 Meet our subject Camaro. The good news is that it runs and only cost $2,000. The bad news is that it had a vinyl top at one point and resided close enough to the coast to develop a bad case of rust in the typical areas.
1971 Chevrolet Camaro Quarter Panel Replacement Rust
02 The rear-lower driver-side... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Rust
02 The rear-lower driver-side quarter was so rusted that things were falling out of the trunk. This is pretty bad rust for California, but typical in most of the country for this old of a car. Could you patch it? Maybe, but why spend countless hours quilting together a hot rod when there are good replacement panels on the market.
1971 Chevrolet Camaro Quarter Panel Replacement Rust
03 This car had a vinyl top... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Rust
03 This car had a vinyl top and with that it suffered the common rot in the window channels. Every car is going to be different in how the metal cancer has consumed it, but at some point the offending sheet metal just needs to be ditched in favor of fresh steel.
1971 Chevrolet Camaro Quarter Panel Replacement Grinding
04 Dick Kvamme of Best in... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Grinding
04 Dick Kvamme of Best in Show Coachworks starts by grinding down the area where the quarter-panel meets the roof. Carefully separating this area is key in not messing up the roof and ensuring that the new quarter will butt up to it correctly.
1971 Chevrolet Camaro Quarter Panel Replacement Body Filler
05 Normally this area is... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Body Filler
05 Normally this area is filled with lead from the factory, however sometime during its 36 years, work had been done and the seam was filled with body filler. If it were lead it would have needed to be melted out. Remember that lead isn't particularly good for you, so use proper caution.
1971 Chevrolet Camaro Quarter Panel Replacement Bumper
06 Now it's time to separate... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Bumper
06 Now it's time to separate the quarter-panel from the car. A plasma cutter is the fastest way, but you can also use an air chisel. Cut as close to the seam as you can, but don't cut too much. Once most of the quarter is off you can go back and clean up the edges with more precise equipment.
1971 Chevrolet Camaro Quarter Panel Replacement Removed Quarter Panel
07 Look Mom, no quarter!... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Removed Quarter Panel
07 Look Mom, no quarter! While it will feel like you have done a lot, the truth is that getting to this point is pretty easy. This is where you will get to inspect other areas of the car, like the inner wheelhouses and the trunk drop offs.
1971 Chevrolet Camaro Quarter Panel Replacement Plasma Cutter
08 It wasn't a shocker that... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Plasma Cutter
08 It wasn't a shocker that the trunk drop off was rotted out like the quarter-panel. Simply remove the offending panel. In our case we used our handy Miller plasma cutter.
1971 Chevrolet Camaro Quarter Panel Replacement Removed Panel
09 Scratch one trunk drop... 
   
  read full caption
1971 Chevrolet Camaro Quarter Panel Replacement Removed Panel
09 Scratch one trunk drop off. This is weight reduction at its finest.

1  | 2  | 3  | 4  | Next

Discuss in Our Forums
Chevy Malibu Research
Chevy Malibu With great deals and authoritative reviews, find all you need to research and buy the new Chevy Malibu, as well as compare it with other vehicles to help you in your car buying process. The 2010 Malibu is offered with your choice of L4 engine, and can seat 5 people comfortably. Also check out the Chevrolet Camaro and the Chevy Monte Carlo.

Related Photos

1971 Chevrolet Camaro Quarter Panel Replacement Grinding 1971 Chevrolet Camaro Quarter Panel Replacement Pinch Welding
1971 Chevrolet Camaro Quarter Panel Replacement Removing Rust 1971 Chevrolet Camaro Quarter Panel Replacement Pilot Holes

Related Articles

 
1971 Chevrolet Camaro Z28 - Z28 take Two
An online auction basket case 1971 Camaro Z28 gets transformed into one stunning Car Show winner... more
 
Installing A New Quarter Panel On A 1971 Chevrolet Camaro - Quarter Pounding
We ditch the rust and install fresh steel on a worn out '71 Camaro... more
 
1971 Chevrolet Camaro Floorpan - Back To The Street, Part 6
We didn't want to cut any corners on our '71 Camaro, and that is why we turned to Ground Up... more
 
Classic 1971 Chevrolet Camaro - Techno Flyer
John Hothckis and his team of R&D engineers built his classic '71 Camaro.... more

More Related Content