Admittedly, using an expensive lithium battery in Unfair seems a little ... unfair. It's h
This month's story about the Project Unfair '69 Camaro is going to look different, because big stuff like the body modification and suspension installation are done. Well, almost done. It's time to figure out all the initial-wiring and plumbing fabrication. It's time to look at some of the small stuff. According to Frank Serafine, owner of Prodigy Customs, "Many first-time builders go straight to paint after getting the body modifications squared away. That's a mistake, because wiring and plumbing requires lots of drilling and welding. It's really a lot better to figure all that out before the bodywork gets done."
John Parsons, Frank's partner in the project (and owner of II Much Fabrication) specializes in high-end wiring, plumbing, and exhaust, and so this month's action takes place at John's small shop across town.
American Autowire's Highway 22 box is engineered with 8g internals, and can easily support
John and Frank are building the wiring system around a 12V Braille lithium battery, the ML30. It has a staggering 1,300 cranking amps, but weighs less than 10 lbs. Lithium is the newest technology for high-end batteries, and Braille pioneered it for racing teams around the country. Lithium charges faster and maintains higher voltage under load than traditional batteries. That will allow the Holley Dominator EFI to see a solid 12V for the coils and injectors while the starter is cranking the engine. EFI controllers get unhappy when voltage drops below 10V during cranking. Some builders resort to running dual batteries, but the Braille should handle all of it with ease.
Unfair is using Holly's new Dominator EFI for engine management. Its latest and best EFI controller yet, Holley learned a lot from the older Commander 950 EFI controller. All that is packed into the Dominator. Available now, it supports the native LSX cam and crank sensors, as well as direct support for GM's coils and injectors. Naturally, it supports a whole lot more than that, and we'll see more when we cover the engine build.
This is a Delphi 30 conductor Metri-Pack bulkhead connector. It can support up to 40A for
RaceLogic's traction control system will be used to keep the car moving forward instead of just sending the rear tires up in smoke. It works by using factory GM ABS wheel sensors to detect when the rear wheels are spinning faster than the fronts. It cuts engine power by dropping individual injector signals so there isn't any fuel to burn in a particular cylinder in that revolution. The cut signal moves around to keep the engine from missing too badly until traction is restored. The ABS controller is from a late-model Corvette Z06. It incorporates a steering-angle sensor, yaw sensor, brake-pedal sensors, and line-pressure sensors, along with the wheel sensors it shares with the RaceLogic box.
All these components will be integrated with American Auto Wire's (AAW) Highway 22 master panel and accessories. The Highway 22 is so-named because it supports 22 separate circuits, plenty for project Unfair, even with all the advanced features John and Frank have planned. Under the covers, the Highway 22 is wired with heavy-duty connectors and heavy gauge wires. As Mike Manning of AAW, put it, "The 22 is over-engineered, and could be used to power three cars. It's perfect for Unfair."
We're not going to show you a boring "connect this wire to that connector"-type article, but instead highlight some of the advanced techniques John used for bulkhead connectors, harness connections, system disconnects, box location, and wire routing.
Holley's new Dominator EFI does everything you can think of in a single box...
...It's got all the EFI features you can think of, including dual wideband O2 sensors, dri
ididit has a new fob-based pushbutton ignition we'll be installing in this '69 Camaro.
Here are the main components of the Molex XRC bulkhead system. The connectors can support
Crimping a wire is easy with the Molex specialty crimper. First the barrel is loaded into
Then the loader is swung into position, the wire inserted is inserted and crimped. It is i
Once properly crimped, the connector is installed by hand by pushing it into place from th
The whole connector is then pushed through a 1 11/16 hole and held in place with a rubber
The other half of the connector connects via a keyed alignment and a quarter turn of the l