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Project American Heroes III Chevelle Exterior, Interior & Electrical Upgrades - Windows, Wires, And Widgets

Project American Heroes III Gets Slicked Up And Wired.

By Arvid Svendsen, Photography by Arvid Svendsen
Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Driver Side Front
Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Driver Side Front

Building a highly-detailed automobile is a matter of properly completing the numerous odds and ends of assembly with care and precision. The crew at Route 66 Motorsports is up to the task, as the Project American Heroes III Chevelle is being birthed before our very eyes. Sporting some very trick, cutting-edge components from the aftermarket, this car promises to make its new owner extremely happy. Body panels are installed, the chassis is just about done, and the supercharged LSA motor is on the verge of being fired up.

This segment of the build brings a couple of our Project American Heroes team members (read: sponsoring vendors) into special focus. There are some very high quality people supplying parts that not too long ago required hours of junkyard scrounging and swap meet meandering. For example, a quick call to a top-notch company like Specialty Power Windows (SPW) and an entire power window conversion kit with OEM quality parts can be shipped to your door. The founders of SPW, Ervin and Louise Castlebery, are real car people. Having worked for 35 years in their own body shop, they ventured out in the old car hobby to begin supplying enthusiasts with not only their high quality power window kits, but also windshield wiper kits, and other related pieces for antique cars, street rods, trucks and vans.

Painless Performance Products, which manufactures high-quality wiring kits and harnesses is another of those aftermarket stories of modern day performance machines benefitting from the hard work and determination of a real car guy. One of the founders of the company, Dennis Overholser, sold his first three harnesses at the 1990 Pate swap meet in Cresson, Texas. That simple goal to supply an easy kit for wiring street rods has evolved into a multi-faceted company with 66 employees in a modern 43,000-square-foot facility manufacturing over 500 products for show cars, street cars, dragsters, and even rock crawlers.

Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Door Handle
National Parts Depot (NPD) has been supplying parts for the Chevelle, including the exterior door handles being installed on the car. Of course, fit and finish are excellent.
Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Door Handle
National Parts Depot (NPD) has been supplying parts for the Chevelle, including the exteri

Another PAH team member that comes to light at this stage of the PAH3 construction is Fesler Built. After 40 years, one might safely conclude that any new "slick" part for '70 Chevelles would simply be a rehash of old ideas. But then Fesler Built creates its highly engineered billet hood hinge, redefining the standards for engine compartment appearance. A marvel of engineering and operation, the Fesler billet hood hinge makes the OEM piece look like a dumpster with a garage door spring. By the way, Fesler Built does a whole lot more than hinges. It is also heavily involved in building specialty '10 Camaros and first class hot rods.

Speaking of first class hot rods, the Project American Heroes Team would be nowhere without the quarterback, Bill Jelinek, owner of Route 66 Motorsports. For Bill to take this clapped out '70 Chevelle and transform it a high-tech street fighter is an accomplishment of Joe Montana proportions. The crew at Route 66 Motorsports makes any and all tasks look easy. Need a chalk mark restoration of that '69 Z/28? Route 66 Motorsports already has a number of award-winning builds under its collective belt. Want a killer Chevelle, but can't make to the June 25-27 Barrett-Jackson Collector Car Auction? No problem, Jelinek will build you another one to your exact specifications. Follow along as PAH 3 nears its final completion and debut as we build one for America's armed forces personnel.

  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Door Locks
    Having installed the exterior NPD door handle, Kevin Rock inserts the lock into the door, and attaches it to the lock mechanism inside the door.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Door Locks
    Having installed the exterior NPD door handle, Kevin Rock inserts the lock into the door,
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Trunk Latch
    NPD also supplied the new trunk latch, and it was installed by Rock while we were not looking.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Trunk Latch
    NPD also supplied the new trunk latch, and it was installed by Rock while we were not look
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Built Hood Hinges
    Fesler Built supplied these incredible hood hinges for the Project American Heroes Chevelle. The Fesler billet hood hinges are made of the finest quality aluminum 6061 T6 and use weatherproof bearings and stainless steel struts. One look at these masterpieces will make you never want to look at another OEM hinge again. Craftsmanship is world class, stainless installation hardware complements billet construction, and operation is smooth and effortless improved.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Built Hood Hinges
    Fesler Built supplied these incredible hood hinges for the Project American Heroes Chevell
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Built Trunk Lid Hinge
    Fesler Built has also created this beautiful trunk lid hinge. This could be the first time in automotive history where the words "beautiful" and "trunk lid hinge" have ever been used in the same sentence.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Built Trunk Lid Hinge
    Fesler Built has also created this beautiful trunk lid hinge. This could be the first time
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Ss Pad Test Fit
    The NPD "SS" pad installed on the new NPD rear bumper, Jason Johns and Rock line up the part on the car.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Npd Ss Pad Test Fit
    The NPD "SS" pad installed on the new NPD rear bumper, Jason Johns and Rock line up the pa
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Billet Taillight
    The Fesler billet taillight is one of those great products that subtly change the look of a car. Available in standard billet, brushed, polished, or anodized, the Fesler billet taillight comes with the lens, and fits the factory opening perfectly.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Fesler Billet Taillight
    The Fesler billet taillight is one of those great products that subtly change the look of
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Specialty Power Windows Kit
    Moving over to the Specialty Power Windows kit installation, the OEM window guide assembly is inserted into the door and attached.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Specialty Power Windows Kit
    Moving over to the Specialty Power Windows kit installation, the OEM window guide assembly
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Window Installation
    At this point, the installation becomes a two man job. Johns holds the glass, as Rock attaches it to the window track.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Window Installation
    At this point, the installation becomes a two man job. Johns holds the glass, as Rock atta
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Window Track
    This process requires patience and care not to damage the glass.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Spw Regulator Motor
    The Specialty Power Windows (SPW) window regulator and motor is laid out for installation in the door.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Spw Regulator Motor
    The Specialty Power Windows (SPW) window regulator and motor is laid out for installation
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Spw Regulator Motor Install
    The SPW window regulator and motor is slipped into the door and bolted in place.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Factory Mounting Location
    Motor and regulator are bolted to the factory mounting locations inside the door.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades 3M Fast N Firm Seam Sealer
    We employed 3M "Fast 'n Firm" Seam Sealer to attach and seal the drain hole covers.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Cool It Thermo Suppressor
    Cool It Thermo Tec supplied its "Suppressor" acoustical and heat control for the project. The entire area to be covered was completely cleaned to insure the best possible adhesion. In addition to the polyethylene film, the foil surface provides direct protection from radiant heat.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Cool It Thermo Suppressor
    Cool It Thermo Tec supplied its "Suppressor" acoustical and heat control for the project.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Cool It Thermo Tec
    The Cool It Thermo Tec is 70 mil thick and contains a high temperature adhesive backing. Installation is a simple matter of cut and trim and peel and stick to desired area. Its adhesion to metal floors and the firewall is exceptional.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Cool It Thermo Tec
    The Cool It Thermo Tec is 70 mil thick and contains a high temperature adhesive backing. I
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Appling Cool It Thermo Tec
    Jason applies the Cool It Thermo Tec to the floors, firewall, and toeboard.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Insulation Applied
    The area under the dash is left uncovered until installation of wiring components are finalized. The finished installation looks great, and more importantly will provide insulation during both hot and cold days. Sound deadening with this product completely transforms the driving experience as road noise is reduced, giving the interior a high-quality feel.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Insulation Applied
    The area under the dash is left uncovered until installation of wiring components are fina
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Painless Performance Products Chassis Harness
    Painless Performance Products supplied this chassis harness wiring assembly in order to ensure trouble free operation.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Painless Performance Products Chassis Harness
    Painless Performance Products supplied this chassis harness wiring assembly in order to en
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Firewall
    The firewall has been smoothed for appearance sake. For that reason, all holes for wiring need to be cut. The Painless Wiring fuse block is measured, and a corresponding hole is cut into the firewall.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Firewall
    The firewall has been smoothed for appearance sake. For that reason, all holes for wiring
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Painless Fuse Block
    The Painless fuse block is attached to the firewall, and the wires are run to their approximate locations.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Painless Fuse Block
    The Painless fuse block is attached to the firewall, and the wires are run to their approx
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Clean Wires
    Rear wires are run along the sill and completely hidden by the sill plate.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Trunk Wires
    Wires are run to the trunk and await final installation for lights and accessories.
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Tie Wraps
    Just a simple tip: keep wires neat and tidy. Tie wraps have their place, but clips that are actually attached to the car not only make a more sanitary installation, they minimize future problems from wires rubbing and breaking.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Tie Wraps
    Just a simple tip: keep wires neat and tidy. Tie wraps have their place, but clips that ar
  • Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Driver Side Rear
    The LSA engine is now ready to come to life, as the wiring and plumbing for interior and final assembly is completed.
    Project American Heroes Iii Chevelle Exterior Interior Electrical Upgrades Driver Side Rear
    The LSA engine is now ready to come to life, as the wiring and plumbing for interior and f
SOURCES
Edelbrock
2700 California St.
Torrance
CA  90503
310-781-2222
www.edelbrock.com
Legendary Auto Interiors
121 West Shore Blvd.
Newark
NJ  14513
800-363-8804
http://www.legendaryautointerior
s.com
Detroit Speed Inc.
185 McKenzie RD
Mooresville
NC  28115
704-662-3272
www.detroitspeed.com
Old Air Products
8744 Forum Way
Fort Worth
TX  76140
817-531-2665
www.oldairproducts.com
Route 66 Motorsports
215 Ford Drive
New Lenox
IL  60451
815-462-0090
www.rt66motorsports.com
Thermo Tec
Greenwich
OH  44837
800-274-8437
www.thermotec.com
K&N Filters
1455 Citrus Street
Riverside
CA  92507
800-858-3333
www.knfilters.com
National Parts Depot (NPD California)
1376 Walter St. #1
Ventura
CA  93003
805-654-0468
www.npdlink.com
Toyo Tires USA
CA
800-678-3250
www.toyotires.com
Auto Rad
4647 Jim Hood Road
Gainesville
GA  30506
770-983-1345
www.autoradiators.com
TCI Automotive
151 Industrial Drive
Ashland
MS  38603
888-776-9824
www.tciauto.com
Boze Alloys
7351 Heil Avenue
Huntington Beach
CA  92647
866-634-4626
www.bozeforged.com
Classic Dashes
5225 Grumman Drive
Suite 100
Carson City
NV  89706
866-882-3525
www.classicdash.com
Clayton Machines Works
3414 - C Governors Drive
Huntsville
AL  35805
256-489-2450
www.claytonmachine.com
Aeromotive, Inc
7805 Barton Street
Lenexa
KS  66214
913-647-7300
www.aeromotiveinc.com
Fesler Built
15855 N. Greenway Hayden Loop
Suite 190-195
Scottsdale
AZ  85260
480-748-2010
www.feslerbuilt.com
Inland Empire Driveline
4035 East Guasti Rd
Suite 301
Ontario
CA  91761
800-800-0109
www.iedls.com
Intercity Lines
P.O. Box 1299
Warren
MA  01083
800-221-3936
www.intercitylines.com
Sony Xplod
8281 NW 107
Kansas City
MO  64153
239-768-7547
www.xplodsony.com
SoffSeal
104 May Drive
Harrison
OH  45030
800-426-0902
www.soffseal.com
Baer Brakes
2222 W. Peoria Avenue
Suite B
Phoenix
AZ  85029
602-233-1411
www.baer.com
Specialty Power Windows
PO Box 1486
Forysth
GA  31029
800-634-9801
www.spwkits.com
Lucas Oil
302 North Sheridan Street
Corona
CA  92880
951-270-0154
www.lucasoil.com
Painless Performance
2501 Ludelle Street
Fort Worth
TX  76105
817-244-6212
www.painlessperformance.com
Strange Engineering
8300 North Austin Avenue
Morton Grove
IL  60053
847-663-1701
www.strangeengineering.net
The Armed Forces Foundation
16 North Carolina Avenue, SE
Washington
DC  20003
202-547-4713
www.armedforcesfoundation.org
Flaming River Ind.
800 Poertner Drive
Berea
OH  44017
440-826-4488
www.flamingriver.com
By Arvid Svendsen
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