Super Chevy Magazine Homepage Super Chevy
Facebook Click here to find out more!

1970 Chevrolet Chevelle Malibu Gen IV Sure Fit Series - Air Apparent

An Obvious Upgrade For Any Classic Chevelle

By Chuck Hansen, Photography by Chuck Hansen
1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Makeshift Ac

When Chevelles rolled off the assembly lines back in the middle of the muscle car wars, most were built for one main purpose: To deliver on-demand power to whoever was tappin' the throttle. Big-blocks, four-speeds, and four-eleven gears were the basic ingredients for getting' the job done on the track... or on the street. But things have certainly changed, some forty-odd years later.

The same guys who wanted monster power and eyeball-flattening acceleration are no longer satisfied with those simple parameters of performance. In the time since classic Chevelles ruled the earth, evolutionary changes have dramatically changed their descendents. Today's musclecars can start, stop, and turn in ways unimaginable back then, and do it all while keeping the occupants comfortably ensconced in climate controlled, plush interiors with their favorite jams played back through concert hall-quality sound systems. Not surprisingly, those same improvements are now being integrated into many Chevelles to give the owners classic muscle car looks and modern-day performance and conveniences. Fuel injection? Yes sir! Bigger brakes? You betcha! Tenacious suspension? Uh Huh! Deeply-bolstered seats? Gotta have 'em!

  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Makeshift Ac
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Inner Fender Removal
    To access the original heater assembly and provide room to route the new A/C hoses, we removed battery, battery tray, and the right, front inner fender.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Inner Fender Removal
    To access the original heater assembly and provide room to route the new A/C hoses, we rem
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Heater Box Removal
    With the outside heater box removed from the firewall, we directed our attention to the inside where we disconnected all the factory cables and wire connections before removing the inside heater box.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Heater Box Removal
    With the outside heater box removed from the firewall, we directed our attention to the in

And while all the aforementioned items are most definitely aimed at enhancing performance, air conditioning is another cool addition that more and more builders are incorporating into their plans.

One of the most notable names in the automotive aftermarket air conditioning game is Vintage Air, in San Antonio, Texas. They've been building retrofit A/C setups for hot rods, street cars, and trucks for over 30 years, so when it came time to choose a system for our '70 Malibu, the decision was a no-brainer. We were especially impressed with their Gen IV Sure Fit series that was engineered specifically for our application. Not only is the entire system comprised of matched components to ensure maximum efficiency, but the kit also includes fully electronic controls, separate heating and cooling coils, plus all the internal air control doors are servo-operated for infinite temperature control and blending of the floor, dash and defrost outlets.

  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Dash Removal
    After removing the front seat, the dash pad was removed next, and then the complete dash assembly. We set it aside for modifications that are covered in a sidebar.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Dash Removal
    After removing the front seat, the dash pad was removed next, and then the complete dash a
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Dash Cleared
    With the dash and heater assembly out of the way, we now have unimpeded access to the firewall and passenger side kick panel.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Dash Cleared
    With the dash and heater assembly out of the way, we now have unimpeded access to the fire
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Template Outline

One of the things that we noticed during the installation was that the Sure Fit series is designed to bolt up with minimal modifications to the original firewall and existing hardware. This is important because it doesn't compromise the factory design and makes it easy to return everything back to stock in the future, helping retain the value of your investment. This is a very important consideration if selling your Chevelle is a possibility somewhere down the road.

While we were upgrading our '70 Chevelle with air conditioning, we also decided to include Vintage Air's FrontRunner accessory drive system into the buildup. This kit converts the archaic factory v-belt configuration into a compact, reliable and attractive serpentine setup that utilizes a spring-loaded tensioning system for trouble free operation. It comes with a new, compact Sanden compressor, a new Delphi-Saginaw power steering pump, and a 140-amp, one-wire alternator, plus a Stewart aluminum, reverse rotation water pump. It also includes ARP hardware. The entire system is supported completely by four stainless studs that install in place of the water pump mounting bolts, and a billet aluminum truss that mounts the accessories.

We also tapped Detroit Speed Inc. for their power steering pump hard line and flexible stainless line kits that allowed us to complete the connection between the pump and our steering box. Sure, you could probably cobble something together and make it work, but with ready-to-go hardware at your disposal, why even spend the time and trouble?

  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Opening Up Kick Panel
    After removing the passenger side kick panel, we used the template included with the kit to outline the cut for our new insert. We cut the opening using an air-powered body saw.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Opening Up Kick Panel
    After removing the passenger side kick panel, we used the template included with the kit t
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Kick Panel Fitting
    The insert fits the new kick panel opening and will support the new A/C and heater hoses once they are routed.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Kick Panel Fitting
    The insert fits the new kick panel opening and will support the new A/C and heater hoses o
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Defroster Ducts
    New defroster ducts are also provided in the kit, and are easily screwed in place once the originals are removed.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Defroster Ducts
    New defroster ducts are also provided in the kit, and are easily screwed in place once the
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Sure Fit Kit
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Ecu
    The Sure Fit kit includes a new heater/evaporator combo unit, and everything else needed to complete the installation. A microprocessor (ECU) mounted on top of the box itself controls all heating and cooling activities by signaling the electronic servos to do your bidding.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Ecu
    The Sure Fit kit includes a new heater/evaporator combo unit, and everything else needed t
  • 1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Block Off Plate
    This block-off plate installs where the original blower fan previously resided, and provides support for the hoses once they are routed through to the engine compartment.
    1970 Chevrolet Chevelle Malibu Gen Iv Sure Fit Series Block Off Plate
    This block-off plate installs where the original blower fan previously resided, and provid
By Chuck Hansen
Enjoyed this Post? Subscribe to our RSS Feed, or use your favorite social media to recommend us to friends and colleagues!

*Please enter your username

*Please enter your password

*Please enter your comments
Comments:
Not Registered?Signup Here
(1024 character limit)
71Chevelle_4dr
O U T S T A N D I N G. Terrific article on the installation of the Vintage Air Gen IV Sure Fit A/C system on this Chevelle. A great system indeed, made even more attractive by these excellent, clear and beautiful, step-by-step instructions & photos! As always, well done Mr. Hansen.  Kudos for a well presented project with your personal and cordial observations.
Super Chevy