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Lenco Street Transmissions - Shifting Point

The Ultimate Race Transmission Can Now Be Used On The Street

By Dan Sanchez
Lenco Street Transmissions Five Speed
Aside from its awesome appearance, the Lenco Street five-speed transmission offers Pro Street enthusiasts the capability of racing as well as driving their vehicles on the street.
Lenco Street Transmissions Five Speed
Aside from its awesome appearance, the Lenco Street five-speed transmission offers Pro Str

Lenco transmissions were first made popular in the early '70s when NHRA Pro Stockers needed a gearbox that was up to the task of 9-second elapsed times. The Lenco provided unbreakable performance and lightening-quick gear changes, which made these clutchless wonders the tranny of choice among the ultimate door slammer crowd. Over the years, there have been many in-car-cameras showing Pro Stock drivers grabbing and shifting the trademark five levers as they power their vehicles toward the finish line. Although there have been many attempts to create similar shifters for stock-type transmissions, Chevy enthusiasts have long aspired to duplicate the multi-lever design of the Lenco for their hot street machines. But extreme cost-among other things--has always been a huge inhibitor for all but the stoutest of street-driven machinery.

Despite its reputation among racers and its many uses today, which include everything from boats to alcohol dragsters, many enthusiasts have not caught on to the fact that there IS a street version available. Gary Sumek of Lenco mentioned that they have been producing a five-speed street version for a few years. The ST-1200 is not one of their most popular transmissions (they still sell more racing models), but it is the answer to many problems facing high-horsepower street cars and trucks that need a compromise between a stout race and street transmission.

Lenco Street Transmissions Planetary Gear
The transmission is made up of sections, each holding a planetary gear set and an intermediate shaft. These can be easily removed and replaced in the case for changing ratios or servicing.
Lenco Street Transmissions Planetary Gear
The transmission is made up of sections, each holding a planetary gear set and an intermed

Lenco transmissions essentially combine the best of a manual and automatic transmission into one unit. It uses a clutch and flywheel assembly only to engage the transmission into first and reverse gears. Once engaged, the gears are shifted without a clutch. How is this done? Simply put, once the transmission is in gear, the power runs through a set of planetary gears. Each planetary gear set is in its own housing and carries a higher ratio. Each gear is engaged by pulling down on the shift lever, to activate the clutch mechanism for each gear set. Think of it as manually shifting an automatic transmission. The only difference is that in an automatic, the transmission fluid moves internal valves to close the clutch pack. In the Lenco, the shift lever actually moves the clutch pack together to engage the gear in each housing.

Adding progressively different ratio independent gear housings behind each other allows Lenco to create two-speed, four-speed, five-speed, and even six-speed transmissions. The total amount of gear reduction depends on the amount of housings and the overall application of the transmission. On the street five-speed model the ratios start at 3.25 in first gear, 2.26 in second, 1.64 in third, 1.25 in fourth, and fifth gear is 1:1. What does this mean, you wonder? As an example, this tranny with a set of 4.30:1 rear axle gears, coupled to 32-inch-tall Mickey Thompson tires should allow any Pro Street Chevy to cruise on the highway, averaging 60 mph at slightly above 2,800 rpms.

  • Lenco Street Transmissions Similar Housing
    The planetary gear set in each housing is almost identical to that used in an automatic transmission. Three planet gears rotate around a central sun gear. Differences in gear sizing create different percentages in gear reduction.
    Lenco Street Transmissions Similar Housing
    The planetary gear set in each housing is almost identical to that used in an automatic tr
  • Lenco Street Transmissions Planetary Carrier
    When assembled, the planetary carrier holds the gears and clutch housing in place.
  • Lenco Street Transmissions Slap Ring
    The clutch pack assembly is then held in place with a snap ring.
  • Lenco Street Transmissions Clutch Plates
    Floaters and clutch plates are installed in the carrier. Each carrier holds seven clutch discs and eight floaters.
    Lenco Street Transmissions Clutch Plates
    Floaters and clutch plates are installed in the carrier. Each carrier holds seven clutch d
  • Lenco Street Transmissions Measurement
    The plates are measured with the center clutch hub in place and when the clearance is correct, a pressure plate and spring sit down on the clutch pack hub.
    Lenco Street Transmissions Measurement
    The plates are measured with the center clutch hub in place and when the clearance is corr
  • Lenco Street Transmissions Clutch Shaft
    The shaft carries the sun gear that all the other gears rotate around. The outer gear on the shaft is what is engaged when the clutches are activated and keeps the gears from rotating.
    Lenco Street Transmissions Clutch Shaft
    The shaft carries the sun gear that all the other gears rotate around. The outer gear on t
Lenco Street Transmissions Clutch Pack Assembly
This is the clutch pack assembly that's ready to be installed into its housing. Each assembly will have a different gear-reduction ratio that determines where on the transmission it will fit.
Lenco Street Transmissions Clutch Pack Assembly
This is the clutch pack assembly that's ready to be installed into its housing. Each assem

On the track, however, the low 48 percent first gear should be enough to launch any powerful car hard, and the transmission's history of performance won't let anyone down. The biggest benefit to Pro Streeters is that you don't have to worry about overheating, flashing the torque converter or other maintenance costs-as there are none. The only exception is replacing the pressure plate and resurfacing the flywheel after a long period of use, and frequently changing the transmission fluid about every 400-500 miles.

Although the initial cost is more than a well-built TH400, the longer durability and low-maintenance cost of the Lenco will pay for itself in the long run. Furthermore the Lenco allows you to achieve 3,000-rpm launches at the track and 1,000-rpm take-offs from the stoplight, depending on how long you leave your foot on the clutch.

To demonstrate the inner workings of the Lenco ST-1200 transmission, we followed along as one was being assembled for use in Truckin' Magazine's World's Fastest Street Legal Pickup. Our sister publication is attempting to build an 8-second quarter-mile, '68 Chevy pickup which will also embark on a 450-plus mile trek from Los Angeles to Phoenix without any other changes. The truck runs a big-block Chevy that makes 1,100 horsepower on pump gas and lots of nitrous oxide. They opted to use the Lenco ST-1200 as it would be a great opportunity to show the tranny's durability and strength by running the truck on both the track and street.

  • Lenco Street Transmissions Sprag Ring
    The sprag ring and sprag assembly are what keep the sun gear spinning in one direction until it is shifted.
    Lenco Street Transmissions Sprag Ring
    The sprag ring and sprag assembly are what keep the sun gear spinning in one direction unt
  • Lenco Street Transmissions Intermediate Shaft
    The intermediate shaft is the connection to the other assemblies and is also made from hardened steel.
    Lenco Street Transmissions Intermediate Shaft
    The intermediate shaft is the connection to the other assemblies and is also made from har
  • Lenco Street Transmissions Radial Plate
    Part of the magic that allows the Lenco transmission to be shifted manually, is the radial plate. When the transmission's shift lever is moved the radial plate rotates and pushes against the pressure plate, actuating the clutch pack.
    Lenco Street Transmissions Radial Plate
    Part of the magic that allows the Lenco transmission to be shifted manually, is the radial
  • Lenco Street Transmissions Billet Steel Ring
    The ring is made from billet steel and sits over the entire planetary assembly.
  • Lenco Street Transmissions Complete Planetary Assembly
    Shown is what a complete planetary gear assembly looks like in the housing. Note the hardened steel intermediate shaft that is on every assembly.
    Lenco Street Transmissions Complete Planetary Assembly
    Shown is what a complete planetary gear assembly looks like in the housing. Note the harde
  • Lenco Street Transmissions Sprag Installation
    With the intermediate shaft in place, the sprag is installed between the shaft and sprag ring.
    Lenco Street Transmissions Sprag Installation
    With the intermediate shaft in place, the sprag is installed between the shaft and sprag r
  • Lenco Street Transmissions Sprag Cover
    A sprag lock, washer, and cover are then installed over the assembly.
  • Lenco Street Transmissions Cam Plate
    The radial plate rides on this cam plate that pushes back against the pressure plate and clutch pack. Note the indentations in which the roller bearings of the radial plate ride in when it is not engaged.
    Lenco Street Transmissions Cam Plate
    The radial plate rides on this cam plate that pushes back against the pressure plate and c
  • Lenco Street Transmissions Buttoned Up
    Once everything is buttoned-up, the entire planetary assembly is bolted in place, behind other assemblies with different gear reduction ratios.
    Lenco Street Transmissions Buttoned Up
    Once everything is buttoned-up, the entire planetary assembly is bolted in place, behind o
  • Lenco Street Transmissions Slider
    Although the reverser still uses a planetary gear set, it is operated with a slider rather than with the radial plate.
    Lenco Street Transmissions Slider
    Although the reverser still uses a planetary gear set, it is operated with a slider rather
  • Lenco Street Transmissions Rotating Assembly
    The fork actuates a slider gear over the rotating assembly that operates the planetary gear set.
    Lenco Street Transmissions Rotating Assembly
    The fork actuates a slider gear over the rotating assembly that operates the planetary gea
  • Lenco Street Transmissions Fork And Lever
    The fork and lever is inserted into the housing. An arm with a detent is attached to the lever to actuate the fork.
    Lenco Street Transmissions Fork And Lever
    The fork and lever is inserted into the housing. An arm with a detent is attached to the l
  • Lenco Street Transmissions Gear Set
    The planetary gear set sits forward of the slider gears in the reverse housing.
  • Lenco Street Transmissions Reverse Assembly
    Exploded view of the reverse assembly shows the planetary gear set, sprags, washers, thrust bearings, slider assembly and output shaft assembly.
    Lenco Street Transmissions Reverse Assembly
    Exploded view of the reverse assembly shows the planetary gear set, sprags, washers, thrus
  • Lenco Street Transmissions Housing Cover
    The housing cover is then bolted onto the reverse housing and the assembly is finished.
  • Lenco Street Transmissions Output Shaft Check
    Technicians check that the output shaft and the rest of the assembly rotate freely in one direction.
    Lenco Street Transmissions Output Shaft Check
    Technicians check that the output shaft and the rest of the assembly rotate freely in one
  • Lenco Street Transmissions Sequence
    Once each planetary gear assembly is completed, it is bolted in the correct sequence to form the transmission, from the input shaft to the reverse assembly.
    Lenco Street Transmissions Sequence
    Once each planetary gear assembly is completed, it is bolted in the correct sequence to fo
  • Lenco Street Transmissions Five Gear Assemblies
    Our completed transmission has five planetary gear assemblies that make it a streetable five-speed that can handle 1,200 horsepower and 850 ft-lbs of torque.
    Lenco Street Transmissions Five Gear Assemblies
    Our completed transmission has five planetary gear assemblies that make it a streetable fi
  • Lenco Street Transmissions Heavy Duty Sprag
    At the front of the housing, a sprag plate and a very heavy-duty sprag surround the output shaft.
    Lenco Street Transmissions Heavy Duty Sprag
    At the front of the housing, a sprag plate and a very heavy-duty sprag surround the output
  • Lenco Street Transmissions Reverse Gear
    One of the only assemblies that is different in the Lenco transmission is reverse gear. This assembly not only engages the transmission into reverse but is also used for first gear and neutral.
    Lenco Street Transmissions Reverse Gear
    One of the only assemblies that is different in the Lenco transmission is reverse gear. Th
  • Lenco Street Transmissions Bellhousing
    In order for the Lenco technicians to determine which input shaft to install, they first have to know what type of bellhousing will be used. The one used in this application is a McCleod (PN 8630) big-block Chevy bellhousing.
    Lenco Street Transmissions Bellhousing
    In order for the Lenco technicians to determine which input shaft to install, they first h
  • Lenco Street Transmissions Hardened Shaft
    For strength purposes, we decided to use the standard racing-style hardened shaft with a deep 10 spline.
    Lenco Street Transmissions Hardened Shaft
    For strength purposes, we decided to use the standard racing-style hardened shaft with a d
  • Lenco Street Transmissions Twin Disc Clutch
    The clutch for the Lenco must also be heavy-duty. We opted to use the McCleod (PN 64001-6) twin-disc clutch setup.
    Lenco Street Transmissions Twin Disc Clutch
    The clutch for the Lenco must also be heavy-duty. We opted to use the McCleod (PN 64001-6)
  • Lenco Street Transmissions Twin Disc Design
    The twin-disc design has greater holding power than a single disc and features a zero-balance flywheel and separator plate.
    Lenco Street Transmissions Twin Disc Design
    The twin-disc design has greater holding power than a single disc and features a zero-bala
  • Lenco Street Transmissions Separator Plate
    Both discs and the separator plate fit on the flywheel and are made for the heavy-duty 10-spline input shaft.
    Lenco Street Transmissions Separator Plate
    Both discs and the separator plate fit on the flywheel and are made for the heavy-duty 10-
  • Lenco Street Transmissions Pressure Plate
    The pressure plate is also unique to McLeod, as it has tremendous holding force, yet is not much harder to engage than a stock pressure plate.
    Lenco Street Transmissions Pressure Plate
    The pressure plate is also unique to McLeod, as it has tremendous holding force, yet is no
  • Lenco Street Transmissions Depth Check
    Measuring the depth of the bellhousing determines the length of the input shaft.
  • Lenco Street Transmissions Shifting
    Pushing in the clutch is just one of the operations of the Lenco transmission. The other is shifting. Each trademark shifter has a tower that fits into a boss at the top of each planetary gear assembly.
    Lenco Street Transmissions Shifting
    Pushing in the clutch is just one of the operations of the Lenco transmission. The other i
  • Lenco Street Transmissions Tower Plunger
    The tower is screwed in with shims to a depth that will allow the tower's plunger to actuate the radial plate in the assembly.
    Lenco Street Transmissions Tower Plunger
    The tower is screwed in with shims to a depth that will allow the tower's plunger to actua
  • Lenco Street Transmissions Tower Rotation
    Rotating the tower in or out slightly from the boss adjusts shift pressure. A fishing scale is used to determine the amount of shift pressure.
    Lenco Street Transmissions Tower Rotation
    Rotating the tower in or out slightly from the boss adjusts shift pressure. A fishing sca
  • Lenco Street Transmissions Trademark
    The shifters are the trademark of the Lenco transmission, they are held in place with a shifter bracket that can be located in numerous places on the transmission.
    Lenco Street Transmissions Trademark
    The shifters are the trademark of the Lenco transmission, they are held in place with a sh
  • Lenco Street Transmissions Shifter Rod
    Each shifter rod is made from billet aluminum and the linkage is cut to the required length. Heim joints are used to ensure a solid shift.
    Lenco Street Transmissions Shifter Rod
    Each shifter rod is made from billet aluminum and the linkage is cut to the required lengt
  • Lenco Street Transmissions Transmission Moved Forward
    Since our engine and transmission are going to be set back in the cab, the shifter location was moved forward.
    Lenco Street Transmissions Transmission Moved Forward
    Since our engine and transmission are going to be set back in the cab, the shifter locatio
  • Lenco Street Transmissions Key Position
    Driver position and the location of the transmission in the vehicle are key to the shifter's location.
    Lenco Street Transmissions Key Position
    Driver position and the location of the transmission in the vehicle are key to the shifter
  • Lenco Street Transmissions Shift Linkage
    Here you can see how stout the shift linkage is and the amount of spacing between each shifter for hassle-free shifting under acceleration.
    Lenco Street Transmissions Shift Linkage
    Here you can see how stout the shift linkage is and the amount of spacing between each shi
  • Lenco Street Transmissions Fork Assembly
    Lenco uses a fork assembly to slide the gear in and out of position. Moving the slider forward engages the transmission into the first and forward gears. Sliding it back engages it into reverse, and in the middle is neutral.
    Lenco Street Transmissions Fork Assembly
    Lenco uses a fork assembly to slide the gear in and out of position. Moving the slider for
  • Lenco Street Transmissions Completed Transmission
    The finished transmission ready to be installed in Truckin's World's Fastest Street Legal Pickup. We're sure it will work as awesome as it looks and can't wait to get in and pull the levers.
    Lenco Street Transmissions Completed Transmission
    The finished transmission ready to be installed in Truckin's World's Fastest Street Legal
SOURCES
Lenco
6470 Federal Blvd.
Lemon Grove
CA  91945
Dept. SC
McLeod
1600 Sierra Madre Cir.
Placentia
CA  92870
By Dan Sanchez
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