
Aside from its awesome appearance, the Lenco Street five-speed transmission offers Pro Str
Lenco transmissions were first made popular in the early '70s when NHRA Pro Stockers needed a gearbox that was up to the task of 9-second elapsed times. The Lenco provided unbreakable performance and lightening-quick gear changes, which made these clutchless wonders the tranny of choice among the ultimate door slammer crowd. Over the years, there have been many in-car-cameras showing Pro Stock drivers grabbing and shifting the trademark five levers as they power their vehicles toward the finish line. Although there have been many attempts to create similar shifters for stock-type transmissions, Chevy enthusiasts have long aspired to duplicate the multi-lever design of the Lenco for their hot street machines. But extreme cost-among other things--has always been a huge inhibitor for all but the stoutest of street-driven machinery.
Despite its reputation among racers and its many uses today, which include everything from boats to alcohol dragsters, many enthusiasts have not caught on to the fact that there IS a street version available. Gary Sumek of Lenco mentioned that they have been producing a five-speed street version for a few years. The ST-1200 is not one of their most popular transmissions (they still sell more racing models), but it is the answer to many problems facing high-horsepower street cars and trucks that need a compromise between a stout race and street transmission.

The transmission is made up of sections, each holding a planetary gear set and an intermed
Lenco transmissions essentially combine the best of a manual and automatic transmission into one unit. It uses a clutch and flywheel assembly only to engage the transmission into first and reverse gears. Once engaged, the gears are shifted without a clutch. How is this done? Simply put, once the transmission is in gear, the power runs through a set of planetary gears. Each planetary gear set is in its own housing and carries a higher ratio. Each gear is engaged by pulling down on the shift lever, to activate the clutch mechanism for each gear set. Think of it as manually shifting an automatic transmission. The only difference is that in an automatic, the transmission fluid moves internal valves to close the clutch pack. In the Lenco, the shift lever actually moves the clutch pack together to engage the gear in each housing.
Adding progressively different ratio independent gear housings behind each other allows Lenco to create two-speed, four-speed, five-speed, and even six-speed transmissions. The total amount of gear reduction depends on the amount of housings and the overall application of the transmission. On the street five-speed model the ratios start at 3.25 in first gear, 2.26 in second, 1.64 in third, 1.25 in fourth, and fifth gear is 1:1. What does this mean, you wonder? As an example, this tranny with a set of 4.30:1 rear axle gears, coupled to 32-inch-tall Mickey Thompson tires should allow any Pro Street Chevy to cruise on the highway, averaging 60 mph at slightly above 2,800 rpms.
-

The planetary gear set in each housing is almost identical to that used in an automatic tr
-

When assembled, the planetary carrier holds the gears and clutch housing in place.
-

The clutch pack assembly is then held in place with a snap ring.
-

Floaters and clutch plates are installed in the carrier. Each carrier holds seven clutch d
-

The plates are measured with the center clutch hub in place and when the clearance is corr
-

The shaft carries the sun gear that all the other gears rotate around. The outer gear on t

This is the clutch pack assembly that's ready to be installed into its housing. Each assem
On the track, however, the low 48 percent first gear should be enough to launch any powerful car hard, and the transmission's history of performance won't let anyone down. The biggest benefit to Pro Streeters is that you don't have to worry about overheating, flashing the torque converter or other maintenance costs-as there are none. The only exception is replacing the pressure plate and resurfacing the flywheel after a long period of use, and frequently changing the transmission fluid about every 400-500 miles.
Although the initial cost is more than a well-built TH400, the longer durability and low-maintenance cost of the Lenco will pay for itself in the long run. Furthermore the Lenco allows you to achieve 3,000-rpm launches at the track and 1,000-rpm take-offs from the stoplight, depending on how long you leave your foot on the clutch.
To demonstrate the inner workings of the Lenco ST-1200 transmission, we followed along as one was being assembled for use in Truckin' Magazine's World's Fastest Street Legal Pickup. Our sister publication is attempting to build an 8-second quarter-mile, '68 Chevy pickup which will also embark on a 450-plus mile trek from Los Angeles to Phoenix without any other changes. The truck runs a big-block Chevy that makes 1,100 horsepower on pump gas and lots of nitrous oxide. They opted to use the Lenco ST-1200 as it would be a great opportunity to show the tranny's durability and strength by running the truck on both the track and street.
-

The sprag ring and sprag assembly are what keep the sun gear spinning in one direction unt
-

The intermediate shaft is the connection to the other assemblies and is also made from har
-

Part of the magic that allows the Lenco transmission to be shifted manually, is the radial
-

The ring is made from billet steel and sits over the entire planetary assembly.
-

Shown is what a complete planetary gear assembly looks like in the housing. Note the harde
-

With the intermediate shaft in place, the sprag is installed between the shaft and sprag r
-

A sprag lock, washer, and cover are then installed over the assembly.
-

The radial plate rides on this cam plate that pushes back against the pressure plate and c
-

Once everything is buttoned-up, the entire planetary assembly is bolted in place, behind o
-

Although the reverser still uses a planetary gear set, it is operated with a slider rather
-

The fork actuates a slider gear over the rotating assembly that operates the planetary gea
-

The fork and lever is inserted into the housing. An arm with a detent is attached to the l
-

The planetary gear set sits forward of the slider gears in the reverse housing.
-

Exploded view of the reverse assembly shows the planetary gear set, sprags, washers, thrus
-

The housing cover is then bolted onto the reverse housing and the assembly is finished.
-

Technicians check that the output shaft and the rest of the assembly rotate freely in one
-

Once each planetary gear assembly is completed, it is bolted in the correct sequence to fo
-

Our completed transmission has five planetary gear assemblies that make it a streetable fi
-

At the front of the housing, a sprag plate and a very heavy-duty sprag surround the output
-

One of the only assemblies that is different in the Lenco transmission is reverse gear. Th
-

In order for the Lenco technicians to determine which input shaft to install, they first h
-

For strength purposes, we decided to use the standard racing-style hardened shaft with a d
-

The clutch for the Lenco must also be heavy-duty. We opted to use the McCleod (PN 64001-6)
-

The twin-disc design has greater holding power than a single disc and features a zero-bala
-

Both discs and the separator plate fit on the flywheel and are made for the heavy-duty 10-
-

The pressure plate is also unique to McLeod, as it has tremendous holding force, yet is no
-

Measuring the depth of the bellhousing determines the length of the input shaft.
-

Pushing in the clutch is just one of the operations of the Lenco transmission. The other i
-

The tower is screwed in with shims to a depth that will allow the tower's plunger to actua
-

Rotating the tower in or out slightly from the boss adjusts shift pressure. A fishing sca
-

The shifters are the trademark of the Lenco transmission, they are held in place with a sh
-

Each shifter rod is made from billet aluminum and the linkage is cut to the required lengt
-

Since our engine and transmission are going to be set back in the cab, the shifter locatio
-

Driver position and the location of the transmission in the vehicle are key to the shifter
-

Here you can see how stout the shift linkage is and the amount of spacing between each shi
-

Lenco uses a fork assembly to slide the gear in and out of position. Moving the slider for
-

The finished transmission ready to be installed in Truckin's World's Fastest Street Legal
|
|
Lenco
6470 Federal Blvd.
Lemon Grove
CA
91945
Dept. SC
|
McLeod
1600 Sierra Madre Cir.
Placentia
CA
92870
|