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Dart 540ci Mild to Wild Big-Block Engine Builds - Mild To Wild Big-Blocks

If You Want Rat Power For Your Tri-Five, One Of These Dart 540s Might Be Right Up Your Alley.

By Richard Holdener, Photography by Richard Holdener
Dart 540CI Mild To Wild Big Block Engine Builds

Remember, these numbers came with a static compression ratio of just 8.8:1, hardly what you'd consider optimum for performance use. Two more points of compression (to 10.8:1) would easily increase the power output by a solid 50 hp or more. Best of all, the power gains would occur throughout the rev range (basically a jump of 7-8 percent). As it was, the wild combo produced a broad torque curve, bettering 600 lb-ft of torque from 3,900 rpm to 6,700 rpm. Basically, step on the gas of this 540 and watch the tires go up in smoke.

Nitrous 540 Combo
Happy as we were with our two distinct mild and wild combinations, we ran one more test. By adding nitrous oxide to the mix we could further transform our wild combination into a serious street/strip terror. Anytime you add an extra 250 hp to the mix, things really start getting interesting.

To add the nitrous to the 540, we decided to remove the Weiand tunnel ram and replace it with the Weiand Team G. Unlike the intake used on the mild combination, this team G was designed to accept a larger 4500-sereis carburetor. Plenty capable of supporting the power output of the wilder combo, the single-plane Team G allowed us to install the awaiting NOS Cheater Competition system. Adjustable from 150 hp to 250 hp, the NOS Cheater system was perfect for our large-displacement, low-compression 540.

Replacing the tunnel ram with the Team G resulted in a change in peak power numbers from 777 hp and 681 lb-ft of torque to 770 hp and 663 lb-ft of torque. Adding a 250hp shot of nitrous (102 fuel and 93 nitrous jetting) resulted in a final power number of 1,022 hp and 839 lb-ft of torque (though it was necessary to run a smaller fuel jet to lean the mixture out).

  • Dart 540CI Mild To Wild Big Block Engine Builds
    Given the power output of the 540, we needed plenty of carburetor. Knowing this, we installed a 2-circuit Holley 1150 Dominator carburetor (part number 7320).
    Dart 540CI Mild To Wild Big Block Engine Builds
    Given the power output of the 540, we needed plenty of carburetor. Knowing this, we instal
  • Dart 540CI Mild To Wild Big Block Engine Builds
    Prior to running the nitrous, we made a few baseline pulls with the Team G and Holley Dominator. Jetting was required to dial in the new induction system. Not quite as powerful as the tunnel ram, the 540 still produced 770 hp and 663 ft-lb with the single carb system.
    Dart 540CI Mild To Wild Big Block Engine Builds
    Prior to running the nitrous, we made a few baseline pulls with the Team G and Holley Domi
  • Dart 540CI Mild To Wild Big Block Engine Builds
    The output of the NOS Cheater system was adjustable via jetting for the solenoids. We installed the 102/93 jet combination but eventually reduced the fuel jet down to 91 to dial in the air/fuel mixture (it was rich with the stock jetting).
    Dart 540CI Mild To Wild Big Block Engine Builds
    The output of the NOS Cheater system was adjustable via jetting for the solenoids. We inst
  • Dart 540CI Mild To Wild Big Block Engine Builds
    Once everything was installed and tuned, the wild combo stepped up the power nicely with peak numbers of 777 hp at 6,600 rpm and 681 lb-ft at 5,600 rpm.
    Dart 540CI Mild To Wild Big Block Engine Builds
    Once everything was installed and tuned, the wild combo stepped up the power nicely with p
  • Dart 540CI Mild To Wild Big Block Engine Builds
    Mild vs. Wild 540
    Equipped with the Trick Flow Power Port heads, mild XR288HR hydraulic roller cam and Weiand Team G intake, the 540 produced 635 hp and 645 lb-ft of torque. Stepping up to the dart Pro 1 heads, custom solid roller cam and Hi-Ram tunnel ram stepped the peak numbers up to 777 hp and 681 lb-ft of torque. As is evident, the wild version of the 540 shifted the torque curve significantly compared to the mild version. Where the mild 540 produce peak power at 5,700 rpm, the wild version did so at 6,600 rpm.
    Dart 540CI Mild To Wild Big Block Engine Builds
    Mild vs. Wild 540 Equipped with the Trick Flow Power Port heads, mild XR288HR hydraulic
  • Dart 540CI Mild To Wild Big Block Engine Builds
    NA vs. NOS 540 (250 shot)
    This graph illustrates the great thing about nitrous. It literally transformed the power curve at the touch of a button. After replacing the tunnel ram with a Weiand Team G and Holley Dominator carburetor, the 540 produced 770 hp and 663 lb-ft of torque. After some minor tuning with the 250hp shot, the NOS Cheater system upped these numbers to 1,022 hp and 839 lb-ft of torque. Note that we engaged the nitrous late in the rev range, but huge torque gains are available with earlier engagement.
    Dart 540CI Mild To Wild Big Block Engine Builds
    NA vs. NOS 540 (250 shot) This graph illustrates the great thing about nitrous. It liter
SOURCES
Trick Flow Specialties
1248 Southeast Avenue
Tallmadge
OH  44278
330-630-1555
www.trickflow.com
Holley Performance Products
1801 Russellville Rd
P.O. Box 10360
Bowling Green
KY  42102
270-782-2900
www.holley.com
Comp Cams
3406 Democrat Road
Memphis
TN  38118
800-999-0853
www.compcams.com
Moroso
80 Carter Drive
Guilford
CT  06437
203-453-6571
www.moroso.com
Dart Machinery
353 Oliver Street
Troy
MI  48084
248-362-1188
www.dartheads.com
By Richard Holdener
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