Crate engines, crate engines, crate engines. Who doesn't love crate engines? For many enthusiasts, a carefully selected crate engine is the best way to power-up a project car. But there are still a few out there who actually enjoy building their own engine. it comes from the satisfaction of doing something yourself and, yes, the ego rush that occurs when replying to a question about the engine builder and replying, "Me!"
And while thousands of traditional small-blocks and rat engines are built at home each year, not too many enthusiasts have tried their hand at building a high-performance, late-model LS engine. As it turns out, the assembly process is easier than building any old-school Bow Tie engine. For one thing, the LS uses all dry seals and only a few different socket sizes are needed.

An ls7 forged steel crankshaft, part number 12568820, came next. it delivers a 4.000-inch
We recently participated in an LS build that used GM Performance Parts' (GMPP) newer LSX ironcylinder block as the foundation. Its sub-$2,000 price makes the block affordable and, because it was designed to accommodate the performance whims of racers trying to push 30 pounds of boost (or more) through its walls, it's plenty durable for just about any street combination you could think of.
The project engine combined the LSX block-machined to 427 cubic inches-and a raft of LS7 parts, including the racing-derived, high- flow aluminum heads, intake manifold, camshaft and more. The 427-inch displacement enabled the use of GM's newly available LS7 controller, which allowed the engine to start up on the dyno with no separate tuning. The controller was simply plugged into the engine's wiring harness and-Vroom!-the engine was idling smoothly from the first push of the starter button.

The starting point for the project was the lsx iron cylinder block, part number 19166454,
The engine combination, which also included all-forged reciprocating parts from the GMPP catalog, produced 550 hp and 511 lb-ft of torque on the engine dyno at Detroit-area Thomson Automotive. Most surprising, however, was the ease at which the engine got up and running. By using the GMPP controller, which was preprogrammed with the maps to sustain the 427-inch engine, there was little to do between start-up and the dyno pulls besides let the engine oil come up to temperature. No timing adjustments, fuel adjustments or other tuning was required. It was almost too easy.
Our involvement with the project coincided with a video production that GM Performance Parts was shooting to highlight the LSX's performance potential. Nate Pritchett, from SPEED's "Pinks" show was on hand and GM's Thom Bates did most of the wrenching. Thomson Automotive supplied the facilities, some expert guidance and lunch-along with the dyno.
You can see a video showing highlights of the buildup on gmperformanceparts.com and on youtube.com.
If you're wondering about a ballpark price for the engine we built, it is roughly $12,000. And unless you've got a machine shop in your backyard, you'll need to tack on a few hundred bucks for the finish work on the block. Still, given the power output of this mill, the word "value" is not out of place when describing it.
For now, follow the photos to see what it took to build our 550-horse LS engine.
-

The LSX block is delivered in semi-finished form, meaning it must visit the local machine
-

When it came time to start assembling the engine, the wrench turning was handled by GM Per
-

One of the assembly details new ls engine builders will have to get used to is torque-to-y
-

One of the toughest jobs of an ls engine assembly is installing the damper, part number 12
-

With the rods and pistons assembled, they were ceremoniously dropped into the cylinder blo
-

With the rods secured, the windage tray was set in place, but we didn't simply torque it d
-

The solution to the rod/windage tray interference problem is adding washers to the attachm
-

Next up was the assembly of the rods and pistons. We used the cast ls7 pistons, part numbe
-

Like so many other fasteners on the engine, the rod bolts are torque-to-yield. GMPP's Thom
-

On LS engines with more than a 4.000-inch, or greater, stroke, the rod ends will likely in
-

The oil pump pickup was next. Because the engine can't be primed via a distributor hole li
-

We installed an F-car oil pan, part number 12558762, as it's the most "universal" of the v
-

With the short-block assembled, the heads came next. Here, Bates drops on one of the ls7 a
-

We used GM's ls-series lifter kit, part number 12499225, which includes 16 hydraulic rolle
-

One of the unique features of the ls7 heads is offset intake valves, which necessitates co
-

One of the most crucial inspections during the assembly is the squaring of the oil pan wit
-

The LS7 heads are masters of airflow. They're CNC-ported at the factory and flow approxima
-

On all other ls engines, the lifters can be dropped in lifter guides that install two at a
-

Our engine builder, Thom Bates, took credit for pushing through at GMPP the ls7 intake ass
-

Assembly of the engine was wrapped up with the installation of the water pump, part number
-

On the superFlow dyno at Thomson Automotive, our lsx 427 kicked out an impressive 550 hp a
-

Surprisingly, the ls7 coil packs don't come as an assembly, even though that's how they in
-

One of the key enablers to making our engine project a turnkey affair was the use of GMPP'
|
|
GM Performance Parts
www.gmperformanceparts.com
|
Thomson Automotive
2-48/-349-0044
www.thomsonengines.com
|