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502 Big Block Addition - Crate Addition

A Tweak Here, A Shot Of Nitrous There And This Ram Jet 502 Is Crowding 900 Hp!

By Barry Kluczyk
502 Big Block Addition Head Grinding
Martin Motorsports did a little grinding the stock heads. They cleaned up the ports and port-matched them with the intake manifold.
502 Big Block Addition Head Grinding
Martin Motorsports did a little grinding the stock heads. They cleaned up the ports and po

"Its limit is simply less than the engine's capability," explained Martin. "The engine would definitely make more power with a bigger throttle body."

Nevertheless, the breathed-on 502 comes alive with the wet-flow nitrous system, plumbed into the intake runners on the Ram Jet's tunnel-ram-style intake manifold. The wet-flow design is more complex than a simple dry-flow system, but it allows for increased tuning flexibility at the racetrack.

Controlling the nitrous system, and the related fuel and timing deliveries falls to the FAST controller. It's a speed-density-type system that is more programmable than the Ram Jet 502's stock controller.

"We could have left the stock controller in place if we used a dry-flow nitrous system," says Martin. "But the Fast controller gives more tuning flexibility with trimming fuel and timing."

502 Big Block Addition Roller Rockers
Surprisingly, the Ram Jet 502 does not come with roller-tip rocker arms. Martin Motorsports remedied that situation with a set of 1.7 roller rockers from Comp Cams. A set of Comp's #924 double-spring-design valve springs also was installed.
502 Big Block Addition Roller Rockers
Surprisingly, the Ram Jet 502 does not come with roller-tip rocker arms. Martin Motorsport

It also allows for wide-band tuning, so oxygen sensors were screwed into the headers. The additional tuning capability of the FAST ECU gives the engine an incalculable edge in long-term performance-and Martin says longevity was definitely a priority.

"This is a street/strip engine that has to last the customer a long time," he says. "It's not something that's going to be torn apart after every run, let alone after every season."

Indeed, Martin Motorsports' tuning and dyno testing delivered some impressive numbers with admittedly conservative parameters. The non-nitrous dyno pulls were made with 92-octane pump gas and 36 degrees of timing. When sprayed, timing was dialed down to 12 degrees and 110-octane gasoline was used.

"It makes great numbers and should last a long time," says Martin.

The nitrous system and blueprinting-type rebuild of the engine were the biggest chunks of the cost of this engine project, which added roughly 50 percent on to the cost of the Ram Jet 502's over-the-counter price.

As always, value is in the eye of the beholder, but we think this modified 502 represents a comparative bargain when judged against custom-built racing engines.

The modification of crate engines might just take steer the hobby in a slightly new direction.

502 Big Block Addition Dyno Session

Dyno sessions with the revamped Ram Jet 502 saw a 78hp normally aspirated jump over stock, from 502 to 580. Torque increased to from 565 to 583 ft-lb These numbers were made on 92-octane fuel and 36 degrees of total advance. Tests with nitrous were performed with 110-octane racing fuel and a very conservative 12 degrees of timing, resulting in 861 hp and 898 ft-lb of torque. This performance can at roughly a 50-percent premium over the cost of the base Ram Jet 502 engine package.

  • 502 Big Block Addition Throttle Body
    Air is drawn in to the 502 through the same L98-style throttle body that comes stock on the crate engine. Harold Martin admits airflow though this piece is a bottleneck and more power could be extracted with greater flow. (It's an option that may be explored with this combination in the future.) Due to the airflow limit of the stock throttle body, the breathed-on big-block is limited to an approximately 6,200-rpm range.
    502 Big Block Addition Throttle Body
    Air is drawn in to the 502 through the same L98-style throttle body that comes stock on th
  • 502 Big Block Addition Wet Nitrous System
    The 502's Ram Jet manifold was plumbed for a "wet" nitrous system-a system that introduces nitrous to the already atomized air/fuel mixture, rather than a dry-type system that introduces nitrous into the air stream prior to its mixture with fuel. The wet design provides greater tuning flexibility at the race track and can also ensure an optimized air/fuel ratio.
    502 Big Block Addition Wet Nitrous System
    The 502's Ram Jet manifold was plumbed for a "wet" nitrous system-a system that introduces
  • 502 Big Block Addition Nozzles
    To accommodate the wet-flow nitrous system, the Ram Jet manifold was drilled to accept bungs for the annular-style Nitrous Oxide Systems nozzles. Dyno tuning should the best results with a .2800-inch "pill" (jet).
    502 Big Block Addition Nozzles
    To accommodate the wet-flow nitrous system, the Ram Jet manifold was drilled to accept bun
  • 502 Big Block Addition Oxygen Sensors
    Because the engine's new FAST controller allows for wide-band tuning, oxygen sensors were inserted into the exhaust headers.
    502 Big Block Addition Oxygen Sensors
    Because the engine's new FAST controller allows for wide-band tuning, oxygen sensors were
  • 502 Big Block Addition Engine Control Unit
    Although the Ram Jet 502's stock electronic controller probably would have handled the engine's mods-including the basic nitrous system-Martin Motorsports swapped it with FAST's ECU. Like the stock controller, it's a speed density system, but the FAST controller opens up a broader range of tuning capability, including wide-band (closed-loop) tuning. It will also handle multiple stages of nitrous, should the need arise. FAST also offers a data logger that works harmoniously with the ECU for recording sensor data during quarter-mile runs.
    502 Big Block Addition Engine Control Unit
    Although the Ram Jet 502's stock electronic controller probably would have handled the eng
  • 502 Big Block Addition Distributor
    Another item retained from the basic crate engine package was the HEI-style distributor.
Martin Motorsports Ram Jet 502
Engine type OHV V-8 with iroblock; four-bolt main bearing caps
Bore x stroke (inches) 4.446 x 4.000
Displacement (ci/liters) 502/8.2
Crankshaft Forged steel
Connecting rods Forged aluminum I-beam
Pistons Forged aluminum
Compression ratio 9.6:1
Camshaft Hydraulic roller; .566/.566 lift; 296/302 duration; 110-degree centerline
Cylinder heads Aluminum; oval-port design; 110cc chamber volume
Valves (inches) 2.25 intake, 1.88 exhaust
Valve springs Comp Cams #924
Rocker arms 1.7-ratio roller-type
Fuel delivery Electronically controlled port fuel injection
Ignition HEI-type
Electronic controller Speed density with wide-band (closed loop) capability
Power adder Nitrous oxide "wet" system
Horsepower without
power adder 580
Torque without power adder 583 ft-lb
Horsepower with power adder 861
Torque with power adder 898 ft-lb
SOURCES
GM Performance Parts
www.gmperformanceparts.com
Martin Motorsports
55390 Lyon Industrial Dr.
New Hudson
Mi  48165
By Barry Kluczyk
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