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383 Chevy Proharger - Late-Model 383 Buildup-Part 3

With A Solid Long-Block Our Lt1 Stroker Gets A Cleared Airway And A Giant Lung!

Photography by Carrie Fesler, Roy Landgrave, Terry Cole
383 Chevy Procharger LT1 Engine
The "root" (excuse the pun) of our stroked LT1's power will come from this shiny D-1 Procharger from Accessible Technologies. Still compact in design, this billet impeller-equipped huffer should add an estimated 60 percent more power to our potent modern mouse.
383 Chevy Procharger LT1 Engine
The "root" (excuse the pun) of our stroked LT1's power will come from this shiny D-1 Proch

Adding forced induction to a stout engine has long been considered the epitome of performance when attempting to unbridle the most in power and torque. From Top Fuel to Pro Street, aluminum lungs are standard equipment-both in terms of throttle response and gawk appeal. (What's cooler looking than a polished 8-71 sticking out of the hood?). But when it comes to unleashing the most from today's computer controlled EFI-equipped engines, however, roots-style blowers are not-surprisingly missing from the scene.

Have they lost their visual allure? Not likely-it's simply a matter of logistics: First, they require a complete revamp of the engine (Few, if any late-model owners want to take a plasma cutter to their new cars). And, in most instances, they will automatically render the modern machine illegal in the eyes of the ever-increasing fraternity of smog cops.

Enter the age-old second-tier huffer known as the centrifugal supercharger. These belt-driven, high-winding, impeller-spinning blowers have been around for nearly as long as their top-of-the-engine-mounted brethren. But, until the advent of computer-controllable ignition and induction systems, they've failed to consistently reach the power and dependability levels of the roots design.

383 Chevy Procharger Massive Billet Bracket
With the 383 on a stand, Bob Vrbancic bolted on the massive billet bracket (complete with idler pulley in place). Due to the unconventional size of the D-1 (the company's standard model for late-model Camaros is the 600P), the mounting hardware is all custom made. Therefore, we had to massage a couple of bolt hole openings and have a spacer made for the crank pulley. It also took us a few minutes to figure out exactly how the unit bolted up to the almost-encircling bracket.
383 Chevy Procharger Massive Billet Bracket
With the 383 on a stand, Bob Vrbancic bolted on the massive billet bracket (complete with

But in the high-tech arena, the centrifugal supercharger is second to none. So, when we started out to build a powerhouse LT1 stroker, with its combination of electronic fuel injection and OBD II computer system, there was no second-guessing the choice of adding a belt-driven 'charger. For our project, we decided upon the increasingly popular Procharger from Accessible Technologies Incorporated (ATI, for short).

We've had previous experience with the gurus at ATI involving both EFI and blow-through carbureted applications, and feel extremely confident about their products. (You may recall our '96 Camaro convertible, which has the company's smallest unit on its stock LT1 and made around 400 rear-wheel horsepower and more than 500 foot-pounds of torque!) For this application, however, we were talked into stepping up from the smallest unit to the more potent D-1 version. With a larger intake tract and impeller, the D-1 opened up the possibilities of power and torque levels that we've been eyeing. In a nutshell, the bigger blower bolted on the bigger engine should equal bigger performance.

But, you'll have to wait until next month to see the results, as this segment deals with the installation of the unit on its custom bracket. (Since the engine bay of the fourth-generation Camaro-which is where this bad boy will reside-is less than cavernous, the billet aluminum mounts that came with our unit were hand machined to make sure the blower was exactly where it needed to be.)

In addition to the installation procedure, we've included a retrospective on the work that went into the stock LT1's intake manifold by the wizards at Arizona Speed and Marine. From welding on bosses for the nitrous oxide nozzles to porting and blending the runners, you'll see why this manifold will be our Procharger's best ally in making big power numbers with our LT1 383.

  • 383 Chevy Procharger Blower Bolt On
    "It has to go this way," exclaimed Bob. When we did finally determine the correct clocking, the blower bolted up nicely.
    383 Chevy Procharger Blower Bolt On
    "It has to go this way," exclaimed Bob. When we did finally determine the correct clocking
  • 383 Chevy Procharger Spacers
    We had to fabricate different length spacers to align the blower pulley with the crank pulley. We figured this was due to possible machining tolerance differences between the engine the bracket was designed on and ours, which used brand-new parts. (The engineers at ATI had no problems bolting the complete setup on their test engine prior to shipping it off to us, so we figured it was simply a matter of no two things ever being built the same-sort of like fenders and hoods.)
    383 Chevy Procharger Spacers
    We had to fabricate different length spacers to align the blower pulley with the crank pul
  • 383 Chevy Procharger Braided Oil Line
    With the blower in place, everything else was a simple installation procedure. The blower's bearings receive pressurized oil from a tee at the back of the block. It's best to us stainless steel braided line with AN-type fittings and hose ends. The drain line feeds back into the oil pan. Unlike most applications, since we had a Billet Fabrication aluminum oil pan with a welded-in bung and fitting, we didn't have to go through the ritual of "poking" a hole and tapping it.
    383 Chevy Procharger Braided Oil Line
    With the blower in place, everything else was a simple installation procedure. The blower'
  • 383 Chevy Procharger Belt Drive
    Getting the belt over the pulleys required a little trial and error. Usually, it's a piece of cake; simply loosen the idler pulley and slip the multi-grooved belt in place, and then retighten the idler. However, our best plan led to loosening the crank pulley, putting the belt on, then tightening down the pulley again. After we figured it out, it worked every time.
    383 Chevy Procharger Belt Drive
    Getting the belt over the pulleys required a little trial and error. Usually, it's a piece
  • 383 Chevy Procharger Intercooler
    The single biggest accessory for a supercharged application on the street is an intercooler. Strategically mounted, it will considerably lower the air intake temperature, increasing the density of the air/fuel mix for bigger power gains. Since our engine will be static on the dyno, the boys at ATI sent along this water-to-air intercooler (used on boats) so that we can keep the intake charge as cool as possible. It bolted on to our special-made bracket. Neat setup!
    383 Chevy Procharger Intercooler
    The single biggest accessory for a supercharged application on the street is an intercoole
  • 383 Chevy Procharger Intercooler Hose
    Here Bob positions the hose leading out of the supercharger to the intercooler. Everything fit perfectly.
    383 Chevy Procharger Intercooler Hose
    Here Bob positions the hose leading out of the supercharger to the intercooler. Everything
  • 383 Chevy Procharger Hose Fitting
    A bell-shaped hose is made to fit over the mouth of our Arizona Speed and Marine 58mm billet throttle body. Again, installation was smooth as silk.
    383 Chevy Procharger Hose Fitting
    A bell-shaped hose is made to fit over the mouth of our Arizona Speed and Marine 58mm bill
  • 383 Chevy Procharger Headers
    With the ATI D-1 supercharger all bolted in place, our attention turned to the exhaust side of things. Contrary to popular belief, the exhaust is of equal-if not greater-importance when it comes to making power on a supercharged application. Here we were fitting a set of large-tube headers from TPIS. Although we won't run these on the dyno (since the Vrbancics have a myriad of pipes with all of the correct EGT hook-ups), we will more than likely use this set in the car.
    383 Chevy Procharger Headers
    With the ATI D-1 supercharger all bolted in place, our attention turned to the exhaust sid
  • 383 Chevy Procharger Fuel Delivery
    The fuel delivery system of a supercharged engine is of paramount importance. As indicated in Part 2 of this series (Sept. '00), we used a state-of-the-art fuel pump and regulator from Aeromotive. The point of this photo is to show the boost-referenced regulator compared with the factory unit. The Aeromotive regulator allows full adjustment and is sensitive to the boost and vacuum created by the engine, altering the fuel pressure proportionately to prevent a lean-out situation from occurring.
    383 Chevy Procharger Fuel Delivery
    The fuel delivery system of a supercharged engine is of paramount importance. As indicated
  • 383 Chevy Procharger Intake Manifold
    The correct parts combination is important in every engine, but when it comes to supercharging it's even more so. Since we were basically limited to using the factory intake manifold, it was important to maximize its potential. For this we turned to the power mongers at Arizona Speed and Marine. They took a stock intake and ported it for better flow. And, they built up bosses to accommodate nitrous oxide nozzles. Hmmm, you can never have enough power, for sure.
    383 Chevy Procharger Intake Manifold
    The correct parts combination is important in every engine, but when it comes to superchar
  • 383 Chevy Procharger Throttle Body Openings
    Here's a comparison of the throttle body openings between the stock (52mm) (top) and Arizona Speed and Marine (58mm) (bottom) intake manifolds.
    383 Chevy Procharger Throttle Body Openings
    Here's a comparison of the throttle body openings between the stock (52mm) (top) and Arizo
  • 383 Chevy Procharger Nozzle Provision
    As mentioned above, the ASM unit has provisions for nitrous nozzles.
  • 383 Chevy Procharger Built Up Area
    Here you can see the built-up area on the outside of the port that is machined for the nozzles, and the angle of the nozzles themselves.
    383 Chevy Procharger Built Up Area
    Here you can see the built-up area on the outside of the port that is machined for the noz
  • 383 Chevy Procharger ASM Manifold
    The ASM manifold has its port gasket matched so there's a smooth transition between it and the cylinder heads. The process is basic; a little blue dye is applied to the port mouth, a scribe is used to transfer the gasket's opening to the manifold; and the scribe marks indicate where the ports need to be contoured to match the gaskets.
    383 Chevy Procharger ASM Manifold
    The ASM manifold has its port gasket matched so there's a smooth transition between it and
  • 383 Chevy Procharger Die Grinder
    A hand-held die grinder with a carbide bit designed for cutting aluminum is employed to make the required changes in port configuration.
    383 Chevy Procharger Die Grinder
    A hand-held die grinder with a carbide bit designed for cutting aluminum is employed to ma
  • 383 Chevy Procharger Intake Mouth
    The same process that was applied to the ports is repeated on the mouth of the intake where the throttle body is positioned. Going up in size from 52mm to 58mm may not seem like a lot, but when it comes to airflow it is considerable.
    383 Chevy Procharger Intake Mouth
    The same process that was applied to the ports is repeated on the mouth of the intake wher
  • 383 Chevy Procharger Nozzles
    The welded-up area for the nitrous nozzles is also given a smoothing out treatment.
  • 383 Chevy Procharger Thorttle Body
    Here's the precision-crafted ASM 58mm billet throttle body. Aside from the port matching, the nitrous boss install, and the addition of this beauty, the only other preparation our intake received took place at Extrude Hone, where an abrasive media is forced through the entire inside of the manifold under high pressure, leaving a near perfectly polished surface in its wake. Needless to say, we're sure that this 383 will have plenty of intake charge for making big power. Stay tuned for the series finale in next month's issue.
    383 Chevy Procharger Thorttle Body
    Here's the precision-crafted ASM 58mm billet throttle body. Aside from the port matching,
SOURCES
Aeromotive Systems
218 W. 74th St.
Kansas City
MO  64114
Cloyes
P.O. Box 287
Paris
AR  72855
Airflow Research
28611 W. Industry Dr.
Valencia
CA  91355
Cola Performance Products
19122 S. Santa Fe Ave.
Rancho Dominguez
CA  90021
Arizona Speed and Marine
6313 W. Commonwealth
Chandler
AZ  85226
Crane Cams
530 Fentress Blvd.
Daytona Beach
FL  32114
3-86/-252-1151
N/A
www.cranecams.com
ARP
531 Spectrum Circle
Oxnard
CA  93030
805-278-7223
Federal Mogul/Fel-Pro
26555 Northwestern Hwy.
Southfield
MI  48034
ATI ProCharger
14801 W. 114th Terr.
Lenexa
KS  66215
913-338-2886
www.procharger.com
Manley
1960 Swarthmore Ave.
Lakewood
NJ  08701
7-32/-905-3366
www.manleyperformance .com
Beck Racing Engines
21616 N. Central Ave., Suite 1
Phoenix
AZ  85024
MSD
El Paso
TX  79936
915-857-5200
www.msdignition.com
Billet Fabrication
649-F Easy Street, Dept MMFF
Simi Valley
CA  93065
Pro Gram Engineering
P.O. Box 472
Barberton
OH  44203
Carbon Components
223 17th St.
Huntington Beach
CA  92548
SRP
714-898-9764
www.srp.com
CNC Cylinder Heads
727-527-8866
www.cncheads.com
Titan
13001 Tree Ranch Rd.
Ojai
CA  93023
Childs & Albert
24849 Anza Drive
Valencia
CA  91355
www.childs-albert.com
Tpis
4255 County Rd. 10 East
Chaska
MN  55318
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