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1996 Chevy Caprice 9C1 Engine Modifications - Killer Whale

Fat Is Where It's At! We're Having Tons Of Fun With Chevy's Last Caprice.
By Vinnie The Hitman
Photography by Vinnie The Hitman, Mike "Powerstroke" Galimi
1996 Chevy Caprice 9C1 Engine Mods Project Car
Answering the question that... 
   
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1996 Chevy Caprice 9C1 Engine Mods Project Car
Answering the question that nobody asked, we are proud to present our newest project vehicle, Project Killer Whale. Yes, it's a cop car. And yes, it has an LT1. Our baseline pass was a rather modest 15.251 at 91.11 mph. With 115,000 miles on the clock, it's really not that shabby.
1996 Chevy Caprice 9C1 Engine Mods Edelbrock Cat Back Exhaust
Our first mod: An Edelbrock... 
   
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1996 Chevy Caprice 9C1 Engine Mods Edelbrock Cat Back Exhaust
Our first mod: An Edelbrock cat-back exhaust system. While not something we would normally do trackside, we were fortunate enough to have the track rented for our testing exercise. But to our own chagrin our exuberance and enthusiasm were quickly tempered as we wasted the entire day dealing with rusty bolts and broken nuts (figuratively speaking, of course) to get the old exhaust out. Once the new Edelbrock exhaust was bolted into place, we lost out on the weather advantage as the temperature soared from 88 to 91 degrees Fahrenheit, but we did see a drop in time to 15.037 at 91.45, so we gained 0.217 seconds and .34 mph.
1996 Chevy Caprice 9C1 Engine Mods Factory Torque Converter
The stock torque converter... 
   
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1996 Chevy Caprice 9C1 Engine Mods Factory Torque Converter
The stock torque converter on the left is not the original piece. As Pat related, "It's a typical massproduced rebuilt converter. It was probably installed by the police fleet repair shop at one point or another, and if anything, it would have made your car slower than if you still had the factory torque converter in place." On the right, Level 10's 10.5-inch converter is not only lighter, but it also offers a street/strip-friendly stall speed of 2,400 rpm for stronger launches.
1996 Chevy Caprice 9C1 Engine Mods Performance Transmission
Heading over to Level 10 Transmissions,... 
   
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1996 Chevy Caprice 9C1 Engine Mods Performance Transmission
Heading over to Level 10 Transmissions, we looked for some more e.t. by installing one of its high-performance torque converters into our Killer Whale. But when Mike Bonassisa removed our 4L60E, we noticed a lot of play on the input shaft and some wear on the stator support shaft. Level 10's proprietor, Pat Barrett, suspected there was more damage inside and recommended a complete internal upgrade. We took his advice, and once everything was apart, his hunch proved to be right.
1996 Chevy Caprice 9C1 Engine Mods Broken Engine
Typical of 4L60E transmissions,... 
   
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1996 Chevy Caprice 9C1 Engine Mods Broken Engine
Typical of 4L60E transmissions, our reaction sun shell's hub had fractured from fatigue and abuse. Broken right at the base where it meets the main body, it was hard to believe our Killer Whale was still able to move forward with just 10 percent of its teeth still transferring torque.
1996 Chevy Caprice 9C1 Engine Mods Engine Speed
Our tranny also suffered from... 
   
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1996 Chevy Caprice 9C1 Engine Mods Engine Speed
Our tranny also suffered from a heavily worn coupling between the reverse input drum and the reaction sun shell. This is caused by putting the car into reverse before coming to a complete stop at engine speeds above idle.
1996 Chevy Caprice 9C1 Engine Mods Engine Rings
GM used conventional circumferential... 
   
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1996 Chevy Caprice 9C1 Engine Mods Engine Rings
GM used conventional circumferential seals in many places to separate the apply and release circuits within a shaft. When new, they were probably fine, but Level 10 replaces them with high-performance scarf seals that can expand or shrink in any condition, improving performance and reducing the internal fluid hemorrhaging that would reduce shift quality.
1996 Chevy Caprice 9C1 Engine Mods Engine Mods
Using four-pinion planetary... 
   
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1996 Chevy Caprice 9C1 Engine Mods Engine Mods
Using four-pinion planetary gearsets, 4L60E transmissions can handle a good amount of power and torque. But with the increased torque from our planned engine mods and the Caprice's portly weight, Pat recommended a 4L65E gearset, which incorporates five pinions in each assembly. This offers as much as a 25 percent greater torque capacity.

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1996 Chevy Caprice 9C1 Engine Mods Total Torque Capacity 1996 Chevy Caprice 9C1 Engine Mods Brake Discs
1996 Chevy Caprice 9C1 Engine Mods Transmission Performance 1996 Chevy Caprice 9C1 Engine Mods Performance Gears

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