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1964 Chevelle Dana 60 - Estrange Your 9-Inch

A Dana 60 For Your A-Body

By Andrew Schear
1964 Chevelle Dana 60 Rearend

Dropping the hammer in your A-body and melting a fresh set of slicks can only be rivaled by the nitrous squeeze that is soon to follow. Unfortunately, after a few dozen passes, the frail 10-bolt in your Chevelle is bound to fail. For Bow-Tie nuts who remember the good ol' days of dropping an Olds rearend into their '55, they also remember the spider gears exploding and sending them back to the junkyard on a regular basis. We've come a long way in rearend technology, making use of more accurate machining and higher-grade materials. But even with today's high-grade steels, the GM 10-bolt and 12-bolt is no rival for the mighty 9-inch.

Unfortunately for most of us, the cost is just a wee bit out of reach when it comes to paying the 9-inch bill. After purchasing the housing and axles, the third member nails your wallet, adding insult to injury. With a broken toy in the garage, we begin searching for answers.

1964 Chevelle Dana 60 Lower Control Arms
With the rearend lifted into the general position, we connected the lower control arms to help guide things into place. We made no changes to the Hotchkis arms that we has installed just a few months back with the exception of adding a bit of grease to the bushings.
1964 Chevelle Dana 60 Lower Control Arms
With the rearend lifted into the general position, we connected the lower control arms to

It was only one year ago we first heard about the Strange concoction coming from Morton Grove, Illinois. Rumor had it that the folks at Strange were building the bulletproof Dana-60 style rearend to fit Chevelles, Novas, Camaros, and Monte Carlos. Upon hearing the news, we had to get our hands on one for the Ultimate Tanning Machine.

The S-60 as Strange has dubbed it, utilizes factory geometry for each application making installation no different than OE. The ring gear measures in at a massive 9.75-inch diameter while the axles sport 35-splines, a massive improvement over stock. Utilizing fully welded 3-inch axle tubes and a one-piece center casting design, it would seem that Strange has given their 9-inch Ford kit a run for the money. With the total price tag hundreds below the 9-inch, the only caveat is the 30-pound weight difference and lack of removable center section.

Power Locks, spools, Detroit Lockers, and Trac-Loks can be installed into the S-60 with multiple gear-ratio choices to help get power to the rolling stock. For the Ultimate Tanning Machine we opted for the mellow and economical 3.54:1 seeing as our lil' convertible was built to cruise and was already equipped with a super-low first gear. In addition to the new equipment out back, we made use of a stronger driveline just to stay on the safe side. And wouldn't you know it, we were even able to keep our Stainless Steel Brakes without a single modification. Keep on reading and try not to salivate on the pages; you'll need them as a reference guide when your new S-60 shows up.

Performance Testing

  Before After
60-foot 2.75 2.01 seconds
1/4-mile 18.49 at 73.75 13.20 at 107 mph
1/8-mile 11.83 at 60.83 8.55 at 87 mph

(Note: all baseline test data was made on stock 283/Powerglide drivetrain)

  • 1964 Chevelle Dana 60 Shocks
    As the arms guided the S-60 into place, we attached our QA1 shocks to the custom-cast ears of the S-60.
    1964 Chevelle Dana 60 Shocks
    As the arms guided the S-60 into place, we attached our QA1 shocks to the custom-cast ears
  • 1964 Chevelle Dana 60 Adjustable Arms
    The upper adjustable Hotchkis arms were installed next. As each S-60 housing comes with beefy ears for the upper arms, the '64-65 bushings are thrown away in lieu of the larger '66-and-up versions.
    1964 Chevelle Dana 60 Adjustable Arms
    The upper adjustable Hotchkis arms were installed next. As each S-60 housing comes with be
  • 1964 Chevelle Dana 60 Brake Line
    The original hard brake lines were in great mechanical shape, so we saw no reason to toss them. Just in case you're worried, we did clean them up a bit.
    1964 Chevelle Dana 60 Brake Line
    The original hard brake lines were in great mechanical shape, so we saw no reason to toss
  • 1964 Chevelle Dana 60 Spline Axle
    The S-60 axles are hardened 35-spline axles designed to use press-in bearings with no C-clips.
    1964 Chevelle Dana 60 Spline Axle
    The S-60 axles are hardened 35-spline axles designed to use press-in bearings with no C-cl
  • 1964 Chevelle Dana 60 Retainer
    With no need for C-clips, a steel-bearing retainer is used to hold the axles in place.
  • 1964 Chevelle Dana 60 Bearing Seal
    Using a small amount of lube around the bearing seal, the axles are slid into place, gently being rotated until they seat properly.
    1964 Chevelle Dana 60 Bearing Seal
    Using a small amount of lube around the bearing seal, the axles are slid into place, gentl
  • 1964 Chevelle Dana 60 Backing Plate
    After the bearing retainer is installed, the SSBC backing plate can be slid onto the axle studs and snugged up.
    1964 Chevelle Dana 60 Backing Plate
    After the bearing retainer is installed, the SSBC backing plate can be slid onto the axle
  • 1964 Chevelle Dana 60 SSBC Rotors
    Our Force-10 SSBC rotors dropped right in place over our new half-inch hardened Strange studs.
    1964 Chevelle Dana 60 SSBC Rotors
    Our Force-10 SSBC rotors dropped right in place over our new half-inch hardened Strange st
  • 1964 Chevelle Dana 60 Calipers
    Although the calipers had already been in use, we made sure that the new axles didn't create a bind, seeing as our S-60 had been narrowed 3/4 inch.
    1964 Chevelle Dana 60 Calipers
    Although the calipers had already been in use, we made sure that the new axles didn't crea
  • 1964 Chevelle Dana 60 Gear Lubricant
    Last but not least, we added the necessary gear lubricant. Before pumping the lube into the housing, we made sure to add the required Mopar friction-modifier fluid to keep the Trak-Lok in tip-top shape. Alas, we're ready to hit the track!
    1964 Chevelle Dana 60 Gear Lubricant
    Last but not least, we added the necessary gear lubricant. Before pumping the lube into th
  • 1964 Chevelle Dana 60 Clearance
    To our delight the Weld Rodlite XPs now had the desired wheelwell clearance we were searching for.
    1964 Chevelle Dana 60 Clearance
    To our delight the Weld Rodlite XPs now had the desired wheelwell clearance we were search
SOURCES
Strange Engineering
Morton Grove
IL
8-47/-663-1701
Strangeengineering.net
By Andrew Schear
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