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305 Small Block Engine Build - The Other Small-Block

By Richard Holdener, Photography by Richard Holdener

Despite that deficit, the LG4 and L03 305s respond very well to performance upgrades. In fact, the TPI induction system will soon become the power restriction, as a carbureted 305 will easily make more peak power (but less peak torque) than a typical TPI set up. The factory TBI induction system leaves a little to be desired, but replacing the TBI with a carburetor is a simple enough matter (though first check with state smog regulations). (For you TBI lovers out there, we do have some of that tech coming.)

To take full advantage of the power gains offered by the mods performed to our 305 test motor, a good set of long-tube headers and free flowing exhaust are a must, as is a true (and free-flowing) cold air induction. On the dyno, our carburetor received an unrestricted supply of cold air, but every effort should be made to provide a dedicated ambient air source in the car as well. We ran a set of mufflers on our long-tube headers to simulate a free-flowing street exhaust, but figure huge power losses with the factory exhaust system.

That brings us to the factory heads and cam. According to our information, factory cam timing for the various 305 combinations checked in as small as 0.350-inch lift and just 179 degrees of intake duration (measured at 0.050). That, my friends, is one wimpy small-block cam. Add to that the fact that many 305s came with a static compression ratio of just 8.6:1 (thanks to dished pistons) and a set of 305 heads equipped with 1.84/1.50 valve combination. The 305 heads (624 and 416 casting numbers are good examples) offer small 56-58cc combustion chambers to keep compression ratio up on the small(er) displacement 305. The valve and chamber sizing is important when choosing suitable replacement heads for the 305, ditto when choosing an acceptable street cam.

To illustrate just how effective the much maligned 305 is for performance usage, we decided to upgrade a stock LG4 using suitable, street-friendly modifications. In choosing our performance components, we selected them based not on some pie-in-the-sky peak power number, but with real driving in mind (though all testing was performed on the engine dyno). It is certainly possible to produce even more peak power with a wilder cam, ported heads and increased static compression (or even displacement for that matter), but our combination was chosen every bit for drivability as much as maximizing power production.

To that end, we elected to run a very streetable XM270HR (our test mill was a later hydraulic roller version) that offered a 0.495/0.502 lift split, a 218/224 duration split and a 112-degree lobe separation angle. An interesting alternative would be the 268XFI H13 with a 0.570/0.565 lift split, a 218/224 duration split and a 113-degree lobe separation angle. Our Trick Flow Specialties heads would certainly be able to take advantage of the higher lift offered by the XFI cam, but we stuck with the low-lift XM270HR grind.

Speaking of cylinder heads, the stock 305 iron heads obviously had to go, but choosing a suitable replacement was actually pretty easy. Looking for the ideal combination of flow, valve sizing (for the small bore) and combustion chamber size (to eliminate any loss in static compression), we went right to Trick Flow Specialties. Given its extensive listing of available SBC heads, we weren't surprised to find a set designed specifically for the 305. Its Super 23 175 heads featured all the variables to help make our 5.0 a success, including 56cc combustion chambers, a 1.94/1.50 valve package and 175cc Fast-as-Cast runners that offered an impressive 245 cfm of airflow from the intake and an equally impressive 192 cfm from the exhaust. That compares to less than 200 cfm for the typical 305 factory heads.

  • 305 Small Block Engine Build Factory Dished Pistons
    After our baseline runs, off came the stock 305 heads to reveal our factory dished pistons.
    305 Small Block Engine Build Factory Dished Pistons
    After our baseline runs, off came the stock 305 heads to reveal our factory dished pistons
  • 305 Small Block Engine Build Hydraulic Roller Cam And Lifter Assembly
    At least our late-model block featured the more desirable hydraulic roller cam and lifter assembly.
    305 Small Block Engine Build Hydraulic Roller Cam And Lifter Assembly
    At least our late-model block featured the more desirable hydraulic roller cam and lifter
  • 305 Small Block Engine Build Factory Timing Chain
    Despite having more than a few miles, we elected to reuse the factory timing chain.
  • 305 Small Block Engine Build Comp XM270 HR
    Out came the terrible stock cam and in went a Comp XM270-HR. The streetable XM270-HR offered a 0.495/0.502 lift split, a 218/224 duration split and a 112-degree lobe separation angle. More power is available with wilder cam timing, but you will start to trade idle quality and drivability for the extra peak power.
    305 Small Block Engine Build Comp XM270 HR
    Out came the terrible stock cam and in went a Comp XM270-HR. The streetable XM270-HR offer
  • 305 Small Block Engine Build TFS Super 23 175 Heads
    Choosing a head for the 305 was important, as the small bore required an equally small chamber and valve-size combination. The TFS Super 23 175 heads came fully assembled including valves, springs and guide plates.
    305 Small Block Engine Build TFS Super 23 175 Heads
    Choosing a head for the 305 was important, as the small bore required an equally small cha
  • 305 Small Block Engine Build Small Combustion Chambers
    One of the desirable features of the Super 23 175 heads from Trick Flow Specialties was the small combustion chambers. In an effort to keep compression from dipping down below 8.0:1 with the displacement and dished piston (with valve reliefs), the 305 heads feature smaller chambers than a comparable 350. Trick Flow Specialties designed these 305 head with small chambers (56cc) and an effective valve package (1.94/1.5) to work in conjunction with the small-displacement 305.
    305 Small Block Engine Build Small Combustion Chambers
    One of the desirable features of the Super 23 175 heads from Trick Flow Specialties was th
By Richard Holdener
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