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Sherman's Small Block Hybrid - Big-Inch Mice In Two Distinct Flavors

Inside Joe Sherman Racing's Hybrid 408 Small-Blocks.

By Doug Marion, Photography by Doug Marion
Shermans Small Block Hybrid Pushrods
In a competition engine, 3/8-inch diameter pushrods are a must. The smaller 5/16-inch diameter pushrods could/would readily bend due to high valve spring pressure.
Shermans Small Block Hybrid Pushrods
In a competition engine, 3/8-inch diameter pushrods are a must. The smaller 5/16-inch diam

Crankshaft
Manufacturer: SCAT
Material: 4340 Steel
Stroke: 4.0-inch

Connecting Rods
Manufacturer: SCAT
Material: 4340 Steel
Design: H.D. I-Beam Type, Fully Profiled
Cap Bolts: 7/16-inch
Rod Weight: 600 Grams
Length: 6-Inch
Highlights: Stroker Clearanced

Pistons
Manufacturer: CP
Size: 4.030-inch Forged
Piston Weight: 378 grams
Piston Pin: Tool Steel, .090-inch wall, 0.927-inch dia., 2.50-inch long, 78 grams.
Lateral Gas Ports : 10
Compression Height: 1.00
Ring Package: 043-043-3mm

Shermans Small Block Hybrid Positioning
When using aftermarket aluminum heads and rocker arms, exact care must be given to pushrod positioning. Four of the 16 touched the head hole wall so the Jesel shaft-mounted rocker arms had to be repositioned. This is all part of custom engine building.
Shermans Small Block Hybrid Positioning
When using aftermarket aluminum heads and rocker arms, exact care must be given to pushrod

Carburetor
Manufacturer: Barry Grant
Model: King Demon 1095 cfm
Jetting: Primaries & Secondaries: pn 94

Intake Manifold
Manufacturer: Edelbrock
Model: Super Victor pn 2925

Engine Blueprint Data
Deck Height: 0.014-inch
Piston-To-Wall Clearance: 0.005-inch
Piston Ring End Gap:
Top: 0.014-0.015-inch
2nd: 0.018-0.020-inch
Main Bearing Clearance: 0.003-inch
Rod Bearing Clearance: 0.0027-inch
Crankshaft End Play: 0.008-inch
Head Gasket Volume: 6.6 cc
Compression Ratio: 11.50:1

Shermans Small Block Hybrid Combustion Chamber
Sherman massaged all the ports to meet his specifications. The combustion chambers are original. You will note that Sherman has run the heads, then removed them for more testing and flow modifications. The stock intake ports are 210cc.
Shermans Small Block Hybrid Combustion Chamber
Sherman massaged all the ports to meet his specifications. The combustion chambers are ori

Tuning
Gasoline: Chevron 91 octane
Total Ignition Timing: 35 degrees
Spark Plugs: NGK no. 5672
Gap: 0.045-inch

REWORKED AFR HEAD
"CFM" FLOW NUMBERS
LIFT INTAKE EXHAUST
0.100 77 62
0.200 153 115
0.300 211 184
0.400 259 215
0.500 293 225
0.600 310 230
0.700 316 233
Shermans Small Block Hybrid Valve Stems
The Air Flow Research 2.08 and 1.60 stainless steel valves feature slimmer 8mm stems. This saves about 10 grams of weight-each. A lighter valvetrain means quicker revving.
Shermans Small Block Hybrid Valve Stems
The Air Flow Research 2.08 and 1.60 stainless steel valves feature slimmer 8mm stems. This

SUPER FLOW DYNO TEST RESULTS
RPM TORQUE HORSEPOWER
4,800 554 506
5,200 564 559
5,600 562 599
6,000 554 632
6,400 537 654
6,800 514 667
7,200 484 663
1 3/4-INCH dyno headers & 3-inch magna flow mufflers


  • Shermans Small Block Hybrid Intake Port
    The outer radius area of each intake port has been slightly reworked to help cylinder filling at high rpm.
    Shermans Small Block Hybrid Intake Port
    The outer radius area of each intake port has been slightly reworked to help cylinder fill
  • Shermans Small Block Hybrid Roller Rocker Arm
    The Jesel shaft-mounted roller rocker arm assemblies are real works of art. Sherman usually runs 1.6-ratio on the intake valves and 1.5-ratio on the exhaust valves.
    Shermans Small Block Hybrid Roller Rocker Arm
    The Jesel shaft-mounted roller rocker arm assemblies are real works of art. Sherman usuall
  • Shermans Small Block Hybrid Valve Fulcrom
    How do you tell a Jesel 1.5-ratio roller rocker arm from a 1.6-ratio? The fulcrum on the left is farther away from the valve, hence it is 1.5-ratio. The closer fulcrum on the right is a 1.6-ratio.
    Shermans Small Block Hybrid Valve Fulcrom
    How do you tell a Jesel 1.5-ratio roller rocker arm from a 1.6-ratio? The fulcrum on the l
  • Shermans Small Block Hybrid Roller Camshaft
    This Comp Cams competition roller camshaft was ground from billet steel to Sherman's exact specifications. Consult our technical sidebar for all specifications.
    Shermans Small Block Hybrid Roller Camshaft
    This Comp Cams competition roller camshaft was ground from billet steel to Sherman's exact
  • Shermans Small Block Hybrid Roller Lifters
    Comp Cams' highly engineered roller lifters must always be used with their roller camshafts. Ditto on exact valve springs. The flat bar attached keeps each intake and exhaust roller lifter in exact positioning with the respective cam lobe.
    Shermans Small Block Hybrid Roller Lifters
    Comp Cams' highly engineered roller lifters must always be used with their roller camshaft
  • Shermans Small Block Hybrid Timing Setup
    The Jesel Brothers are credited with inventing/perfecting the external timing set-up, otherwise called belt drive. It allows for much easier camshaft timing changes/adjustments and is said to be worth extra horsepower.
    Shermans Small Block Hybrid Timing Setup
    The Jesel Brothers are credited with inventing/perfecting the external timing set-up, othe
  • Shermans Small Block Hybrid Crankshaft
    The Scat forged steel crankshaft came right from its catalog. It has no flaws and does not need further modifications or refinement before use. The stamped numbers are Scat's in-house balance references. The "4.000" references the stroke length.
    Shermans Small Block Hybrid Crankshaft
    The Scat forged steel crankshaft came right from its catalog. It has no flaws and does not
  • Shermans Small Block Hybrid Connecting Rods
    Scat's forged steel I-beam connecting rods (as shown) are clearanced for stroker use. Sherman said they are generally lighter than other rods and have no strength issues.
    Shermans Small Block Hybrid Connecting Rods
    Scat's forged steel I-beam connecting rods (as shown) are clearanced for stroker use. Sher
  • Shermans Small Block Hybrid Main Bearing Caps
    One of the good things about heavy-duty aftermarket blocks is their billet steel four-bolt main bearing caps with splayed outer bolts. These features spell strength and longevity-both musts in any ultra performance engine.
    Shermans Small Block Hybrid Main Bearing Caps
    One of the good things about heavy-duty aftermarket blocks is their billet steel four-bolt
  • Shermans Small Block Hybrid Milodon Oil Pan
    Sherman made it a point to tell SC that this Milodon oil pan can be worth up to an extra 25 hp. Its windage tray works great and the horizontal lump on the right side captures oil and keeps it off the crankshaft at high rpm.
    Shermans Small Block Hybrid Milodon Oil Pan
    Sherman made it a point to tell SC that this Milodon oil pan can be worth up to an extra 2
  • Shermans Small Block Hybrid Electric Water Pump
    Just for the record, every Joe Sherman dyno engine tested is equipped with a Moroso electric water pump. Why? There is no horsepower loss.
    Shermans Small Block Hybrid Electric Water Pump
    Just for the record, every Joe Sherman dyno engine tested is equipped with a Moroso electr
  • Shermans Small Block Hybrid Oil Filter
    Even though every Joe Sherman engine is completely deburred, he still likes to use a Filtermag on the oil filter. If by chance any metal shavings or minute particles enter the oil system, they will be trapped in the oil filter. It sits directly onto the oil filter and is held in place via magnetization.
    Shermans Small Block Hybrid Oil Filter
    Even though every Joe Sherman engine is completely deburred, he still likes to use a Filte
SOURCES
Air Flow Research
10490 Ilex Avenue, Dept. MMFF
Pacoima
CA  91331
Jesel Valvetrain
7-32/-901-1800
www.jesel.com
Barry Grant/Demon
Dept. 5.0
1450 McDonald Rd.
Dahlonega
GA  30533
706-864-8544
>www.barrygrant.com
Joe Sherman Racing Engines
7-14/-542-0515
www.joeshermanracing.com
Cometic Gasket
Concord
OH
4-40/-354-0777
cometic.com
Milodon
2250 Agate Ct.
Simi Valley
CA  93065
805-577-5950
www.milodon.net
Competition Cams
Memphis
TN
8-00/-999-0853
compcams.com
MSD Ignition
El Paso
TX
9-15/-857-5200
msdignition.com
CP Pistons
Irvine
CA
949-567-9000
www.cppistons.com
Scat Enterprises
3-10/-370-5501
scatenterprises.com
Edelbrock
Dept. 5.0
2700 California St.
Torrance
CA  90503
310-781-2222
www.edelbrock.com
By Doug Marion
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