Small-Block Chevy Crate Engine - Own Another Piece Of The Grump

Sometimes lightning does strike twice. The first bolt that struck was the 572 cubic-inch big-block Jenkins/Smeding Performance engine that we ran a story on in our December '08 issue. Ready for a second helping of horsepower, legendary racer Bill "Grumpy" Jenkins and Ben Smeding have teamed up once again to build a street-friendly 406 small-block.

As was the case with the 748-horse 572 build, the signature 406 will be produced in a limited quantity. Each of these engines is fully balanced, blueprinted, and dyno tested before it leaves the shop. And those results come only after a series of dyno tests and parts swaps. Only when both men are satisfied will the 406 be built and produced.

Once again, we spent a couple of days up at Smeding Performance documenting the build and test runs of this big small-block.

The bottom end of any engine...        read full caption The bottom end of any engine build is just about the most important link in the chain. You can have the highest flowing heads, largest carburetor, and greatest manifold, but they will suffer if the bottom half of the engine is poorly built. The Jenkins/Smeding small-blocks all start life with a Dart Little M block. The bore size of each cylinder is opened up to 4.155 with a special cross-hatch honing that aids the rings in sealing and oil retention.	Ben Smeding (left) and Bill...        read full caption Ben Smeding (left) and Bill Jenkins discuss the various types of cranks and rotating assemblies.	The entire rotating assembly...        read full caption The entire rotating assembly is private labeled and custom forged for Smeding Performance, excluding the pistons, which are from Keith Black. Notice on the Keith Black pistons the pivot point is higher up when compared to a stock SBC piston. The rings used on these pistons are Total Seal.
In this photo, Smeding is...        read full caption In this photo, Smeding is working on the balancing of the 3.75-inch stroke crank.	He also tells us that this...        read full caption He also tells us that this lightweight crank is lighter than most others out there and is gun drilled with undercut counter weights.	The connecting rods are also...        read full caption The connecting rods are also of a better design than the standard SBC rod. The H-beam rod on the right is 6.125-inches in length compared to the stock 5.7 rod.
The wrist pin holes are honed...        read full caption The wrist pin holes are honed to fit each individual free-floating pin.	The bearings that are used...        read full caption The bearings that are used in this engine provide 240 degrees of oiling to the rod compared to the 180 degrees grooved bearings. That means that the rod receives oil during 66.6 percent of its rotation, compared to 50 percent of its rotation.	The cam that is used in this...        read full caption The cam that is used in this build is a Comp grind, but we don't have the specs on it. This part of the Jenkins/Smeding build is kept secret.
The cam is a full hydraulic...        read full caption The cam is a full hydraulic roller, as evidenced by the cam thrust plate.	The tolerances are checked...        read full caption The tolerances are checked on each bearing. Since the build employs a sturdier aftermarket block with less flex, the tolerances can be tighter. Tighter tolerances can equal horsepower gains.	Each piston finds its home...        read full caption Each piston finds its home in the designated cylinder.