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Blown LS2 Stroker Build - Blow By

Combining A Kenne Bell Supercharger And A Turn Key 408 Gave Project Getaway Enough Pump-Gas Power To Destroy Most Anything On The Street.
By Jim Campisano, Steven Rupp
Photography by Steven Rupp
Turn Key 408Ci LS2 Engine
Turn Key 408Ci LS2 Engine Block
The starting point of our... 
   
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Turn Key 408Ci LS2 Engine Block
The starting point of our build is this GM LS2 block. When used by the General it's listed at 6.0-liters of displacement (364 ci), but we have plans to bump that up a bit to 408. The bore was upped from 4.020-inch to 4.030; the rest of the added volume will come via the rotating assembly.
Turn Key 408Ci LS2 Engine Crankshaft
A key player in our plan to... 
   
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Turn Key 408Ci LS2 Engine Crankshaft
A key player in our plan to bump up the displacement of our LS2 block is this four-inch stroke Lunati crank. Forged from 4340 material and then Ion Nitrided, this crank features main journal gun drilling as well as rod journal lightening. More importantly, it will be able to hold up to the stresses associated with a supercharged engine. Turn Key specified that the crank come with a 24x reluctor wheel for easy programming.
Turn Key 408Ci LS2 Engine Camshaft
To ensure easygoing street... 
   
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Turn Key 408Ci LS2 Engine Camshaft
To ensure easygoing street manners, we went with a fairly tame camshaft. With duration numbers of 211/230 and lift specs of .591 for both the intake and exhaust, this 121 LSA cam should serve us well in Project Getaway.
Turn Key 408Ci LS2 Engine Oil Pump
Oil is life in any engine,... 
   
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Turn Key 408Ci LS2 Engine Oil Pump
Oil is life in any engine, especially a high-performance one, so Turn Key installed this Moroso (PN 22120) high-volume pump. It will increase volume by around 18-percent, will fit under our stock cover, and is hard anodized. To keep everything timed correctly we installed a JP Performance roller timing chain set.
Turn Key 408Ci LS2 Engine Pistons
Just as critical as the crank... 
   
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Turn Key 408Ci LS2 Engine Pistons
Just as critical as the crank are the parts connected to it. Rods experience tremendous forces in a naturally aspirated mill, and it's even worse in a blown engine. For this reason we went with super-strong Lunati 4340 I-beam rods. The fully machined rods are matched to +/- 1.5 grams and utilize ARP cap hardware. After file-fitting the rings, Turn Key mated them to the forged blower pistons, also from Lunati/Wiseco.
Turn Key 408Ci LS2 Engine Piston Install
Using the appropriate ring... 
   
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Turn Key 408Ci LS2 Engine Piston Install
Using the appropriate ring compressor, the pistons and rods were carefully slid into the cylinders. The -22cc dish of the pistons will help us hit our 8.5:1 compression ratio.
Turn Key 408Ci LS2 Engine Spacers
Due to the increased stroke... 
   
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Turn Key 408Ci LS2 Engine Spacers
Due to the increased stroke of the new rotating assembly, Turn Key has found that several spacers are needed so that the windage tray will clear. With the tray secured, they then installed the pickup tube and finally the F-body oil pan.
Turn Key 408Ci LS2 Engine Heads
Supercharged engines thrive... 
   
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Turn Key 408Ci LS2 Engine Heads
Supercharged engines thrive on airflow, so we went with Dart Pro1 CNC heads (PN 11071142). These 250cc heads will flow a boatload of air and their 68cc chamber volume works to hit our compression goal. The heads feature multi-angle intake seats and radiused exhaust seats to enhance air flow in addition to the large 2.08 intake and 1.60 exhaust valves. The fact that they came fully assembled with 1.290 beehive springs made our lives that much easier.
Turn Key 408Ci LS2 Engine Head Install
The Dart heads were then put... 
   
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Turn Key 408Ci LS2 Engine Head Install
The Dart heads were then put in place utilizing GM MLS head gaskets (PN 12589227) and ARP hardware. With a compressed thickness of .051-inch, these gaskets should easily hold up to the rigors of supercharger duty. Also, you can see the billet valley cover Turn Key installed to accommodate the Kenne Bell twin-screw blower.

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