In Part 1, our lengthy 30-year plan on how to rebuild our tired 1962 Corvette fuel-injected 327 was finally put into motion. In short, while rebuilding the short-block and heads, we didn't overlook anything. We chose to lower the compression ratio to 9.9:1 (measured) with Speed-Pro's hypereutectic pistons and a 0.030-inch deck height. Valley Head Service installed hardened exhaust valve seats so the engine would run on today's 91 octane pump gas with no problems.
Valley Head Service also completely rebuilt the rare 461-X, 1.94- inch, big-port heads, and then Joe Sherman Racing Engines cleaned up the head ports and each port's short side radius. An additional 20-cfm air- flow was realized, from which Joe estimated we'd see an additional 20- 30 hp. We also installed the mildest of the three hot, new Comp Cams "Thumper" hydraulic roller camshafts (#12-600-8) along with its new "Beehive" valvesprings (with much smaller retainers).
Front and rear gaskets almost...
Front and rear gaskets almost always push out over time, causing oil leaks. Joe Sherman uses silicone sealer instead.
We shelved the 650-cfm Rochester fuel injection (which virtually none of you have) in favor of a tried-and-true Edelbrock 750- cfm AFB carburetor (#1407) and Performer RPM intake manifold (#7101). The camshaft and kit, carburetor and intake manifold are all readily available.
The short-block (less camshaft) was balanced at Valley Head Service and blueprinted at Joe Sherman Racing Engines. The oil pump is a genuine stock original. Why? The '62 Corvette's factory gauge registers 0-60 psi. Any high-volume or highpressure pump will exceed this maximum, thus burying the needle and making it unreadable.
While rebuilding this engine, we knew a 1962 Corvette's powerlimiting factor on the street is the 2.25-inch main exhaust pipe diameter and its even smaller diameter tailpipes. The car's "X" frame has oblong holes where the exhaust pipes pass through. Because a 2.5-inch diameter pipe will rattle against the frame, guys decades ago used to torch/grind the frame holes larger. We do not wish to do this. Knowing that '62 street Vettes ran in the low 13s with slicks is fine with us today.
Sherman uses his index finger...
Sherman uses his index finger tip to push a small portion of the sealer into the corners right on top of the intake manifold gasket.
We were mainly concerned with the rebuilt 327's maximum horsepower and its mid-range torque output. Torque is what makes a car accelerate up to maximum rpm through the gears. For a street machine to run its very best, it either needs high numerical gearing or maximum torque production. For a best-running, all-around engine, torque is what matters most-even in a little 1962 331ci (327 + 0.030-inch overbore), 9.9:1 compression, Corvette engine.
More On Comp Cams' "Thumper"Why use a hydraulic roller camshaft? For race engines and street engines, a roller cam is the best there is. Back 45 years ago, in 1963, I was running my dad's 1961 Corvette with a '63 F.I. 327 long-block and twin WCFB carbs in CM/SP class. A chance to buy a Racer Brown R39 roller cam came up and I jumped on it. The car ultimately went three-tenths quicker and 4 mph faster compared to the Duntov camshaft. Power output was now pretty much limited to how much gas the mechanical fuel pump could provide. Mid-12s at 108 mph was about it. This '61 went undefeated due in toto to its potent roller camshaft. There is certainly nothing wrong with a hydraulic or solid lifter flat-tappet camshaft for your street engine. Comp Cams has 'em all. But this particular Thumper cam offers, in my opinion, a lot more part-throttle driveability and fullthrottle power. It's like having your cake and eating it too. It costs more, but it is worth it.
 Valvetrain tip: Joe Sherman...  Valvetrain tip: Joe Sherman is a stickler on the little things such as correct valvetrain geometry. The rocker arm tip should sit flush on the valve stem slightly to the inside of the center of the stem. Any place else will cost power and longevity. The fix? Longer or shorter pushrods. Cast-iron heads seem more exact for factory stock length pushrods. Aluminum heads often have higher spring pockets and even different valve locations. So, exact valvetrain geometry must be checked out. |  Before starting the engine,...  Before starting the engine, Joe Sherman made sure everything that could create friction was oiled or lubed. |  Our 1962 327 has Comp Cams'...  Our 1962 327 has Comp Cams' heavy-duty pushrods. They have a hardened ball on each end and have an extremely long service life (like forever). |