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Big-Block Nitrous Engine Build - Southern Heat, Part 1

We Build A Nitrous-Ready 496ci Big-Block For Super Chevy True Street Competition

By Thomas J. Lyman, Photography by Thomas J. Lyman
Super Chevy True Street Big Block Nitrous Engine Build

With all the hype surrounding backyard-built, pump gas monsters these days, we here at the magazine figured we'd try something along those lines ourselves. There's absolutely no denying that these cars are popular-Hot Rod's Pump Gas Drags has been going strong for years now, and SC upped the ante earlier this year with the introduction of the Super Chevy True Street Challenge, a competition held at select Super Chevy Shows. With the increasing popularity of this "in-house" race, it only seemed prudent that we go out and find someone who would be a test mule for some wild motor-trans combo, and we found that person by way of Atlanta, Georgia, in Stephen Loflin. His '72 Nova was ready for a power upgrade; and, after some research, we decided to throw a big-block in the sea-foam green machine.

Super Chevy True Street Big Block Nitrous Engine Build
Here's the block, after coming back from the machine shop. It's been cleaned, decked, bored .060-over as per Eagle specs, and line honed.
Super Chevy True Street Big Block Nitrous Engine Build
Here's the block, after coming back from the machine shop. It's been cleaned, decked, bore

The decision to use the big-block didn't come overnight. We spent countless hours with Technical Editor Dan Ryder discussing our options. After burning the midnight oil for many nights, dreaming of sub-10-second passes, and speaking with Stephen down in Atlanta, we found a used 1970 marine-grade 454 block, and decided to go with it. The marine-grade blocks contain a higher nickel content, and are thus much more durable. Furthermore, we picked up the block for just $500-a typical aftermarket big-block can run anywhere up from $2,000 and up, so we definitely pinched a few pennies in that department. From there, we needed to find some components to make this thing fast-for a conservative estimate, we decided that 600 hp on motor should be the goal (we're not claiming any ridiculous numbers here, nor do we care to. We're just testing the waters in the most popular segment of street/strip cars today).

Super Chevy True Street Big Block Nitrous Engine Build
Truthfully, after all the machining, it's hard to tell that this is a '70 block.

We spoke with a friend of Stephen's, Mikey Curtis, who runs a small racing operation out of his business, East Hiram 4x4. Mikey has run a '66 Corvette in all sorts of Outlaw 10.5 classes for years now, and knows what it takes to turn a car from a strictly street machine into a true strip-devil. After a few conversations with Curtis, we called on Edelbrock for one of its famous Top End Kits. The Power Package Top End Kit (PN# 2094) contains just about everything necessary to get the power we're looking for: Victor Jr. intake manifold, Victor Jr. 24 cylinder heads, hydraulic roller camshaft, timing chain and gear set, head and intake bolt kits, as well as a complete gasket set. Edelbrock claims that when this kit is thrown at a 502ci block, it has seen 611 hp and 573 lb-ft-this is precisely what the Nova it will be installed in needs. Edelbrock also suggested a 800-cfm Thunder Series carburetor and, the crowning jewel, a Victor Jr. nitrous kit (plate-style).

With all of the above parts, we didn't see any reason why the 496 wouldn't make somewhere around 600 hp on motor, and with the 250hp shot, upwards of 800 hp. From there, we needed a rotating assembly to complete the short-block. Summit Racing suggested an Eagle stroker kit (PN# ESP-B11012060), complete with everything necessary to take the cubes of the big-block up to 496. This kit features a 4.250 stroke, .060 domed pistons, and a forged crankshaft that comes balanced straight from Eagle. We looked to MSD for the sparks, and they sent out a Digital 6 box, along with an HEI billet distributor to keep things working properly.

Super Chevy True Street Big Block Nitrous Engine Build
Mikey Curtis, our engine builder, sets the block on the floor to begin the build, and adds some Clevite assembly lube to the mains. He swears by his "floor" method for big-blocks, something he learned from Bob Glidden back in the day. Mikey mentioned that this helps deter distortion to the block.
Super Chevy True Street Big Block Nitrous Engine Build
Mikey Curtis, our engine builder, sets the block on the floor to begin the build, and adds

For our dyno tests, we went to Al Moody Racing Engines in Mableton, Georgia. We're happy to report that Edelbrock was spot-on-even conservative-with its assessment of our power production. We saw 606 horsepower and it was still climbing when the operator stopped the pull at just 5500 (at the request of the car owner, who wanted to double check everything before going higher into the rpm band). Torque checked in at 598 lb-ft at 4900.

After this article, the car will be ready to receive the motor, along with a TCI Turbo 400, complete with a trans brake and torque converter. Immediately after the install, we plan take the car out to a Super Chevy True Street race later this year, if time and money allow (isn't that always the case). Regardless, this motor is truly a backyard-builder, cost-is-a-factor mill, with the grand total in parts just touching the $10k mark. Keep tuned in for next month's follow-up article, when we actually get the Nova out to the track, complete with a transmission from TCI and headers from Hedman Hedders.

  • Super Chevy True Street Big Block Nitrous Engine Build
    The Eagle crankshaft was laid into its future home. Mikey used a plastic gauge to check all clearances.
    Super Chevy True Street Big Block Nitrous Engine Build
    The Eagle crankshaft was laid into its future home. Mikey used a plastic gauge to check al
  • Super Chevy True Street Big Block Nitrous Engine Build
    The main bearings were torqued in sequence to 110 lb-ft, once Mikey checked the main bearing and thrust clearance.
    Super Chevy True Street Big Block Nitrous Engine Build
    The main bearings were torqued in sequence to 110 lb-ft, once Mikey checked the main beari
  • Super Chevy True Street Big Block Nitrous Engine Build
    A liberal amount of Edelbrock camshaft break-in lube was applied to the cam before dropping it into the block.
    Super Chevy True Street Big Block Nitrous Engine Build
    A liberal amount of Edelbrock camshaft break-in lube was applied to the cam before droppin
  • Super Chevy True Street Big Block Nitrous Engine Build
    Next came the time-consuming process of fitting the wrist pins in order to mate the pistons to the Eagle connecting rods. Two of these little spiral-locks per side took every last ounce of patience Mikey (and our photographer!) had. But we got them on and they are definitely worth the effort.
    Super Chevy True Street Big Block Nitrous Engine Build
    Next came the time-consuming process of fitting the wrist pins in order to mate the piston
  • Super Chevy True Street Big Block Nitrous Engine Build
    Here's a shot of the completed Eagle piston/connecting rod combination. These rods have a stroke of 4.250 inches; and the pistons are domed, and check in at -18.00cc.
    Super Chevy True Street Big Block Nitrous Engine Build
    Here's a shot of the completed Eagle piston/connecting rod combination. These rods have a
  • Super Chevy True Street Big Block Nitrous Engine Build
    After file-fitting all the piston rings, Mikey used a ring compressor tool to fit the slugs in their new homes. The upper rings were gapped at .024 and the bottom at .022.
    Super Chevy True Street Big Block Nitrous Engine Build
    After file-fitting all the piston rings, Mikey used a ring compressor tool to fit the slug
  • Super Chevy True Street Big Block Nitrous Engine Build
    Once the rod bearings were clearanced to .015-.020, Mikey torqued the connecting rods to 45 lb-ft.
    Super Chevy True Street Big Block Nitrous Engine Build
    Once the rod bearings were clearanced to .015-.020, Mikey torqued the connecting rods to 4
  • Super Chevy True Street Big Block Nitrous Engine Build
    After installing the rotating assembly into the block, Mikey turned the assembly 360 to check all clearances. We noticed how well the Eagle kit is designed, with just fractions to spare between the crank and piston. Notching of the block wasn't necessary.
    Super Chevy True Street Big Block Nitrous Engine Build
    After installing the rotating assembly into the block, Mikey turned the assembly 360 to ch
  • Super Chevy True Street Big Block Nitrous Engine Build
    Now that Mikey had the rotating assembly complete, it was time to break out the Edelbrock Top End Kit. Just about everything comes ready to bolt on, straight out of the box with all necessary components.
    Super Chevy True Street Big Block Nitrous Engine Build
    Now that Mikey had the rotating assembly complete, it was time to break out the Edelbrock
  • Super Chevy True Street Big Block Nitrous Engine Build
    While we're breaking stuff out of boxes, here's Edelbrock's 800-cfm Thunder series carburetor that will cap the intake off later in the build.
    Super Chevy True Street Big Block Nitrous Engine Build
    While we're breaking stuff out of boxes, here's Edelbrock's 800-cfm Thunder series carbure
  • Super Chevy True Street Big Block Nitrous Engine Build
    Once the camshaft was installed and degreed according to Edelbrock's specifications, Mikey installed the Edelbrock timing chain set.
    Super Chevy True Street Big Block Nitrous Engine Build
    Once the camshaft was installed and degreed according to Edelbrock's specifications, Mikey
  • Super Chevy True Street Big Block Nitrous Engine Build
    We also used Summit Racing's "blingtastic" billet timing cover.
  • Super Chevy True Street Big Block Nitrous Engine Build
    After the oil pump and pickup tube were primed with a liberal amount of oil, Mikey suggested the use of a Moroso baffled street/strip pan. Here it is being installed on the big-block. The motor also carries ATI's Super Damper.
    Super Chevy True Street Big Block Nitrous Engine Build
    After the oil pump and pickup tube were primed with a liberal amount of oil, Mikey suggest
  • Super Chevy True Street Big Block Nitrous Engine Build
    The Edelbrock Victor Jr. 24 heads were then slapped on. All the head bolts were hand tightened, and then torqued to 70 lb-ft in the correct sequence. Mikey also used Lucas assembly oil on the head bolt threads to prevent binding.
    Super Chevy True Street Big Block Nitrous Engine Build
    The Edelbrock Victor Jr. 24 heads were then slapped on. All the head bolts were hand tight
  • Super Chevy True Street Big Block Nitrous Engine Build
    We decided to use Jesel's shaft rockers rather than try to use a stud girdle. Jesel is widely regarded as the authority in this department, and we really didn't want to skimp on keeping the valvetrain in check. While it is an expensive option, it's cheap insurance against future valvetrain issues.
    Super Chevy True Street Big Block Nitrous Engine Build
    We decided to use Jesel's shaft rockers rather than try to use a stud girdle. Jesel is wid
  • Super Chevy True Street Big Block Nitrous Engine Build
    The hydraulic tie-bar roller lifters come included with the Top End Kit, and are a welcome addition to the valvetrain assembly.
    Super Chevy True Street Big Block Nitrous Engine Build
    The hydraulic tie-bar roller lifters come included with the Top End Kit, and are a welcome
  • Super Chevy True Street Big Block Nitrous Engine Build
    After the heads were properly torqued, the Edelbrock Victor Jr. intake was added, using the supplied gaskets that also come included with the Top End Kit. At the time of assembly, we were still waiting on the proper exhaust-side pushrods. They were being overnighted, so don't fret-this rat would be on the dyno shortly.
    Super Chevy True Street Big Block Nitrous Engine Build
    After the heads were properly torqued, the Edelbrock Victor Jr. intake was added, using th
  • Super Chevy True Street Big Block Nitrous Engine Build
    Per the recommendations of just about everyone in the office, we also decided to throw a little juice at the big-block. Here's the company's Victor Jr. Nitrous Kit (plate style), which includes everything necessary to throw some more power around. We're going for a 250hp shot, which should be fun to say the least.
    Super Chevy True Street Big Block Nitrous Engine Build
    Per the recommendations of just about everyone in the office, we also decided to throw a l
  • Super Chevy True Street Big Block Nitrous Engine Build
    Here's the completed motor, with even more bling items like the nice, retro-looking Edelbrock valve covers...
    Super Chevy True Street Big Block Nitrous Engine Build
    Here's the completed motor, with even more bling items like the nice, retro-looking Edelbr
  • Super Chevy True Street Big Block Nitrous Engine Build
    ...and Edelbrock carburetor riding high up on the intake.
  • Super Chevy True Street Big Block Engine Dyno Graph
    Naturally Aspirated 496 Stroker Our little home-built rat made 606.3 hp at 5500 rpm and 598.6 lb-ft at 4800 rpm. Not too bad, especially considering the owner purposely kept the revs down and the fact that in the next installment, we're going to add an Edelbrock Nitrous kit with a 250hp shot, "on the jug" as they say in the Dirty South.
    Super Chevy True Street Big Block Engine Dyno Graph
    Naturally Aspirated 496 Stroker Our little home-built rat made 606.3 hp at 5500 rpm and 5
SOURCES
Al Moody Racing Summit Racing
P.O. Box 909
Akron
OH  44309-0909
800-230-3030
www.summitracing.com
Edelbrock
Dept. 5.0
2700 California St.
Torrance
CA  90503
310-781-2222
www.edelbrock.com
TCI Transmissions
6-62/-224-8972
tciauto.com
Hedman Hedders
16410 Manning Way
Cerritos
CA  90701
310-921-0404
www.hedman.com
East Hiram 4x4
MSD Ignition
El Paso
TX
9-15/-857-5200
msdignition.com
By Thomas J. Lyman
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