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1955 Chevy Suspension - Putting Up A Good Front

Installing A McGaughy's Front Suspension And Disc-Brake Kit On A Classic Shoebox.

1955 Chevy Suspension Disassembled Front End
Our '55 front end was already disassembled, and with the front clip off we can better show you how to do the install. Fear not, you can do this with the front clip still on, you'll just have to wiggle around a little more in the engine compartment when getting the control arms out. If your front clip is still installed, invest in some good fender covers, or several cheap blankets to protect your paint while working.
1955 Chevy Suspension Disassembled Front End
Our '55 front end was already disassembled, and with the front clip off we can better show

When you're driving around a 4,000-pound classic Chevy, you want to be able to steer the car where you want, and stop when you want. While the '55 front suspension was revolutionary when it debuted, 53 years later the drum brakes and heavy stamped steel control arms are showing their limitations and disadvantages. today's aftermarket is a bountiful feast of suspension and brake upgrades for the venerable tri- Five design, and the levels of stopping and handling power a '55-57 owner has to choose from are spectacular. For this story, we'll be installing a middle-of-the-road kit from Mcgaughy's Suspension Parts on our '55 hardtop.

Our McGaughy's kit included everything for the front suspension, from tubular control arms to new spindles and disc brakes. The only things you'll need to reuse from the original suspension are the A-arm cross-shafts. If your shafts have seen better days, or you just feel like installing new ones, you can purchase new shafts from Classic Chevy International (www.classicchevy.com). McGaughy's also has upgraded steering components, and we'll cover the install of those in a later story where we refurbish the steering system of our '55.

So, follow along in the pictures, and see how easy it is to give your antiquated suspension new life in a weekend.

  • 1955 Chevy Suspension Cross Shaft
    Since our original cross-shafts were looking a little rough, we bought a set of new shafts, then took them and the control arms to a local shop for installation. Here, Jim Kelly of Port Orange Auto Repair in Florida installs the cross-shafts into our McGaughy's tubular control arms with new bushings, also from McGaughy's. This part of the job is best left to the pros. If you don't know exactly what you're doing, you can bend the ears of the control arms, and forever doom yourself to an out-of-alignment front end. Make sure you have your cross-shafts labeled for which side they go on. While the upper shafts on a Tri-Five are symmetrical, the lower shafts are left/right specific.
    1955 Chevy Suspension Cross Shaft
    Since our original cross-shafts were looking a little rough, we bought a set of new shafts
  • 1955 Chevy Suspension New Control Arms
    Here's our new control arms with shafts installed. The McGaughy's shafts are made out of heavy gauge, highquality steel tubing for extra strength.
    1955 Chevy Suspension New Control Arms
    Here's our new control arms with shafts installed. The McGaughy's shafts are made out of h
  • 1955 Chevy Suspension Lower Ball Joints
    The McGaughy's control arms feature welded construction for superior strength. Here you can see the ear on the upper control arm with the new bushing and cross-shaft installed. Don't tighten the bushing keeper bolts (arrow) until you have the arms installed and the weight of the car on them. If you tighten before, you'll never be able to get the front end properly aligned.
    1955 Chevy Suspension Lower Ball Joints
    The McGaughy's control arms feature welded construction for superior strength. Here you ca
  • 1955 Chevy Suspension Installation
    The lower ball joints only go in one way, from the bottom, so you don't have to worry about incorrect installation. If you put it in wrong, the bolt-holes won't line up. Slide the new ball joint in and line up the boltholes by hand.
    1955 Chevy Suspension Installation
    The lower ball joints only go in one way, from the bottom, so you don't have to worry abou
  • 1955 Chevy Suspension Washer Locks
    Next, install and hand-tighten the vertical installation bolts. Make sure you've got the included lock washers installed also.
    1955 Chevy Suspension Washer Locks
    Next, install and hand-tighten the vertical installation bolts. Make sure you've got the i
  • 1955 Chevy Suspension Vertical Bolts
    Then do the same thing for the vertical bolts, and you're all finished installing the lower ball joint. After the bolts are tightened, install the included grease fitting so you can lube up the new joints when everything's installed on the car.
    1955 Chevy Suspension Vertical Bolts
    Then do the same thing for the vertical bolts, and you're all finished installing the lowe
  • 1955 Chevy Suspension Retaining Bolts
    With the bolts holes properly aligned, install and handtighten the ball joint retaining bolts, being sure not to forget the lock washers.
    1955 Chevy Suspension Retaining Bolts
    With the bolts holes properly aligned, install and handtighten the ball joint retaining bo
  • 1955 Chevy Suspension Horizontal Bolt
    To tighten the horizontal bolts, you'll need a ratchet and an open-end wrench. Tighten down the horizontal bolts until the lock washers are crushed flat.
    1955 Chevy Suspension Horizontal Bolt
    To tighten the horizontal bolts, you'll need a ratchet and an open-end wrench. Tighten dow
  • 1955 Chevy Suspension Upper Ball Joint
    Just like the lower joint, the upper ball joint will only install one way. Once all the holes are lined up, you're good to go.
    1955 Chevy Suspension Upper Ball Joint
    Just like the lower joint, the upper ball joint will only install one way. Once all the ho
  • 1955 Chevy Suspension Arm Comparison
    Here's a great comparison between the original lower control arm and the new McGaughy's unit. The McGaughy's unit is a little lighter, and features much sturdier construction, especially in the spring pocket area. Overall, the McGaughy's A-arms just give a cleaner, more high-tech look. Don't throw away your original A-arms, though. You never know when someone doing a stock restoration might need a control arm, and it's just good insurance to keep parts like this around. Our original A-arms have an appointment with a bead blaster and some fresh paint before being stored.
    1955 Chevy Suspension Arm Comparison
    Here's a great comparison between the original lower control arm and the new McGaughy's un
  • 1955 Chevy Suspension Factory Lower Arm
    Here's a close-up of the factory lower A-arm ...
  • 1955 Chevy Suspension New Bumpstop
    The new bumpstop just presses into place using the OE mounting hole on the frame. A few love taps with a hammer, and the bumpstop is in place and ready to go.
    1955 Chevy Suspension New Bumpstop
    The new bumpstop just presses into place using the OE mounting hole on the frame. A few lo
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