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1988 Chevy Camaro Air Suspension - Camaro Cool-Ride Kit

Taking the Rock Out of IROC

By John Gilbert, Photography by John Gilbert, Mike Harrington
1988 Chevrolet Camaro Side View

By now the burgundy '88 Camaro IROC-Z gracing these pages has become a familiar sight to Super Chevy readers. In past issues, you have witnessed everything from its cosmetic transformation using Auto Air Colors' waterborne paint, to brake and suspension upgrades featuring Baer Brakes and Hotchkis Performance. In this month's issue, we are extracting the Hotchkis Performance Sports coil springs (PN#1903) from all four corners and replacing them with front and rear Cool-Ride kits from Air Ride Technologies. The reasoning behind the switch, first and foremost, was to improve the '88's ride quality. In 1982, when the new F-body debuted, its claim to fame for Camaro-performance freaks was that the new Z28 could out pull the '82 Corvette on the skidpad. Unfortunately along with improved handling, the new Camaros also gained a reputation for riding like a steel-wheeled skateboard. For high-performance Camaro fanatics, living with a stiff ride has come to be an accepted price to pay for skidpad superiority.

1988 Chevrolet Camaro Air Suspension Kit
Here are the front and rear AirRide Technologies Cool-Ride kits for our '88 IROC, including the ARC4000e 4 Way compressor system. Between the three kits, we had everything needed to handle the job. After securing our Camaro on the two-post, John removed all four wheels, which would be a pain-a big one. This job, however, could be done with the car on jackstands.
1988 Chevrolet Camaro Air Suspension Kit
Here are the front and rear AirRide Technologies Cool-Ride kits for our '88 IROC, includin

On March 7, 2005, Air Ride Technologies announced the arrival of its Cool-Ride kits for the '82-'92 Camaro. The best way for us to describe the content of the release is simply to quote it: "Air Ride Technologies has finished development for the '82-'92 Camaro F-body cars. The front Cool-Ride kit consists of an air spring and bracket assembly, which directly replaces the coil spring. Your factory or aftermarket strut assembly remains intact. This kit is also compatible with any performance replacement strut on the market. The Rear Cool-Ride kit directly replaces the OEM coil spring. The handling and performance are increased dramatically with this kit. If you pair it up with a four-wheel independent control system, you will be able to manipulate this system to get your car to handle and launch exactly how you want it to.

It was great to learn that Air Ride Technologies had released a kit specifically designed to fit our '88 IROC-Z, but its product release didn't quite answer our main concern. What we were looking for was an assurance that our IROC's ride quality would improve. The next step in our information quest was to log onto Air Ride Technologies' Web site and search for Frequently Asked Questions - Bingo! Here's what they had to say: "How is the ride quality? Wonderful! If you closed your eyes, you would swear that you were in a new luxury car. The ride quality is also adjustable to your taste from inside the vehicle. (Try that with a coilover or leaf spring!)."

Dependability concerns? For those of you unfamiliar with air suspension, or perhaps even hold a low opinion of it based on what you've heard from a fellow that had a friend who knew someone that lived next door to a guy that had bad luck with airbags, we'll give a quick response. First off, it seems the subject of air-ride suspension is like a Harley-Davidson; there's always some guy who has never owned one who can tell you all about them. Not wanting to be one of "those guys," there are a few of us at Super Chevy who currently have air-ride on our vehicles along with firsthand experience.

Without starting an argument, it's hard to say whether the first guys bagging their rides were street-rodders or mini-truckers. It seemed to occur around the same period in time (mid-1990s). The one thing for sure is, it was the mini-truckers who pushed the limits on how low a vehicle can go. The last thing a mini-trucker was or is concerned about is ride or reliability; the whole purpose is to lay absolutely flat on the ground. Consequently, spotting trucks at the side of the road (especially around a truck run) with broken homemade or even so-called professional custom-fabricated air-ride setups is not all that hard to do.

1988 Chevrolet Camaro Baer Brakes
Air Ride Technologies' '82-'92 Camaro Cool-Ride Kit is compatible with OEM and aftermarket suspension and brake components, including these aftermarket Baer brakes.
1988 Chevrolet Camaro Baer Brakes
Air Ride Technologies' '82-'92 Camaro Cool-Ride Kit is compatible with OEM and aftermarket

The two most common causes associated with air-ride failures are bags (same thing as an air spring) that have been installed too close to a revolving or moving part, therefore causing a bag to leak or pop. Not quite as disastrous but equally inconvenient are leaking air lines caused by friction or are improperly connected at the fittings.

The beauty of installing an engineered product, such as an Air Ride Technologies Cool-Ride Kit, on our Camaro is that the proper bracket geometry has been incorporated into its design after extensive research and development. This means no rude surprises from an airbag failure causing a potentially lethal accident, or premature suspension wear chewing up expensive tires. In addition to proper design, another important consideration is the quality of the parts contained in an air-ride kit. Since the company's founding over 10 years ago, Air Ride Technologies has included automotive-specific components from quality manufacturers, including Firestone and Thomas to mention a few. When it comes to air-ride suspension we can't stress enough the importance of high-quality parts. Not only does it matter for day-in-day out service but ease of installation, as well.

There's one more possible weak link in dealing with the installation of an air-ride setup-how professional the installation is conducted. One can have the best kit in the world and if certain assembly details are ignored, the system can fail.

1988 Chevrolet Camaro Sway Bar Links
The left- and right-side links to the Hotchkis Performance front sway bar were unbolted then disconnected. Note: PN#1903 Hotchkis Performance Sports coil spring is behind John's right hand at top.
1988 Chevrolet Camaro Sway Bar Links
The left- and right-side links to the Hotchkis Performance front sway bar were unbolted th

To help with the installation of our Camaro's Air Ride Technologies Cool-Ride Kit, we traveled from our Orange County offices out to Hot Rides By Dean in Moorpark, California. Shop owner Dean Sears has a reputation for producing meticulous work on everything from ground-up builds to minor installations. In the captions, we have noted special precautions that Dean and his mechanic, WyoTech graduate John Bruce, took to ensure a trouble-free life expectancy for our IROC's Cool-Ride setup.

The best part of any performance modification is to get in the car and take a testdrive. Right out of the gate, our Camaro's ride quality was improved markedly over any suspension combinations we tried previously, including stock. Since then, we have logged over 800 miles on the Camaro, and it really has become a pleasure to drive, not to mention it's fun to lay it out when it's time to park.

Of course any magazine can write all the praise in the world about a product, but it's all meaningless fluff without hard data to back it up. Consequently, we have provided before and after data charts for our valued readers to compare and decide which suspension system best suits their requirements.

  • 1988 Chevrolet Camaro Tokico Shock Absorbers
    A sharp blow with a 2-pound hammer to the sides of the tie-rod ends and ball joints was all that was needed to separate them.
    1988 Chevrolet Camaro Tokico Shock Absorbers
    A sharp blow with a 2-pound hammer to the sides of the tie-rod ends and ball joints was al
  • 1988 Chevrolet Camaro Tie Rod Ends
    The two bolts attaching the Tokico shock absorber strut to the steering spindle were unbolted and removed.
    1988 Chevrolet Camaro Tie Rod Ends
    The two bolts attaching the Tokico shock absorber strut to the steering spindle were unbol
  • 1988 Chevrolet Camaro Control Arms
    With the lower control-arm bolts removed, John took the control arms completely off of the car. Note: the Tokico shock strut was left attached at the top, and the Baer brake caliper was supported to prevent the brake flex-hose from being damaged.
    1988 Chevrolet Camaro Control Arms
    With the lower control-arm bolts removed, John took the control arms completely off of the
  • 1988 Chevrolet Camaro Spring Plate
    To install the air-spring plates, John used the factory bumpstop to index the spring plate to the lower control arm. He then drilled two 3/8-inch holes through the control arm.
    1988 Chevrolet Camaro Spring Plate
    To install the air-spring plates, John used the factory bumpstop to index the spring plate
  • 1988 Chevrolet Camaro Control Arm
    Here's the control arm with the two 3/8x1 1/4-inch bolts attaching the spring plate. The factory bumpstop serves as the third attaching point. Note: there is a driver- and passenger-side spring plate.
    1988 Chevrolet Camaro Control Arm
    Here's the control arm with the two 3/8x1 1/4-inch bolts attaching the spring plate. The f
  • 1988 Chevrolet Camaro Spring Plate
  • 1988 Chevrolet Camaro Coil Spring Pocket
    Standing directly under the car looking straight up into the coil-spring pocket, one can see where John used soapstone to mark the area of the lip that needed to be removed. Next in line was to drill a 7/16-inch hole through the center of the spring pocket using the hole in the center of the notch as a drill guide. Dean looked inside the engine compartment to check there were no fuel lines or wire looms running directly over the area to be drilled.
    1988 Chevrolet Camaro Coil Spring Pocket
    Standing directly under the car looking straight up into the coil-spring pocket, one can s
  • 1988 Chevrolet Camaro Baer Claw Brakes
    Using a plasma cutter to remove the lip. Note: area being trimmed away.
  • 1988 Chevrolet Camaro Suspension Airbags
    After fastening the spring cup to the airbag with two 5/16-inch Nylok nuts, John screwed the 6-inch stud into the nut on the spring plate. Note: the brass fitting for the air supply line has been tightened to align with the opening in the spring cup.
    1988 Chevrolet Camaro Suspension Airbags
    After fastening the spring cup to the airbag with two 5/16-inch Nylok nuts, John screwed t
  • 1988 Chevrolet Camaro Control Arm
    With the airbag stuffed into the spring pocket and fastened at the top (accessed from inside the engine compartment), the 3/8x3/4-inch bolt with lock and flat washer were used to attach the airbag to the spring plate.
    1988 Chevrolet Camaro Control Arm
    With the airbag stuffed into the spring pocket and fastened at the top (accessed from insi
  • 1988 Chevrolet Camaro Rotor
    Here's the completed front airbag assembly in place. Notice the air line facing downward, ready to be routed to the air supply. The next step was to install the rear air springs.
    1988 Chevrolet Camaro Rotor
    Here's the completed front airbag assembly in place. Notice the air line facing downward,
  • 1988 Chevrolet Camaro Rear Differential
    With the differential supported under the pumpkin, John disconnected the rear sway bar, shock absorbers, then dropped the differential downward...
    1988 Chevrolet Camaro Rear Differential
    With the differential supported under the pumpkin, John disconnected the rear sway bar, sh
  • 1988 Chevrolet Camaro Rear Coil Springs
    ...and removed the rear coil spring.
  • 1988 Chevrolet Camaro Rear Bag
    Before the rear bag could be installed, the top bag bracket and brass air-line fitting was attached to the airbag. The necessary mounting holes were drilled and then...
    1988 Chevrolet Camaro Rear Bag
    Before the rear bag could be installed, the top bag bracket and brass air-line fitting was
  • 1988 Chevrolet Camaro Suspension Airbags
    ...the airbag was bolted into place.
  • 1988 Chevrolet Camaro Spring Pad
    The lower spring plate was set over the spring pad on the rearend.
  • 1988 Chevrolet Camaro Bumpstop
    It was necessary to cut down the rear bumpstop; failure to do so will not allow the car to drop to its lowest position when aired out.
    1988 Chevrolet Camaro Bumpstop
    It was necessary to cut down the rear bumpstop; failure to do so will not allow the car to
  • 1988 Chevrolet Camaro Air Bag Rear Suspension
  • 1988 Chevrolet Camaro Brake Rotors
    After completion, this is how our rear suspension appeared.
  • 1988 Chevrolet Camaro Air Suspension Compressor
    Here, John is tightening the brass air-line fittings into the Air Ride Technologies air compressor; notice he is supporting the air compressor with his other hand.
    1988 Chevrolet Camaro Air Suspension Compressor
    Here, John is tightening the brass air-line fittings into the Air Ride Technologies air co
  • 1988 Chevrolet Camaro Solenoid Air Valve
    Thanks to prewired assemblies, hooking up the air-valve solenoids was relatively simple.
  • 1988 Chevrolet Camaro Air Hose
    To prevent any chance of air leaks caused by the air hose being punctured from to unseen sharp protruding edges or friction caused by suspension travel, Dean slides a 3/8-inch hose over the air lines supplied with the Cool-Ride kit.
    1988 Chevrolet Camaro Air Hose
    To prevent any chance of air leaks caused by the air hose being punctured from to unseen s
  • 1988 Chevrolet Camaro Auto Air Compressor
    Once a spot was located to mount the air compressor, the template included in the kit was used to drill the mounting holes. The professionals at Dean's went above the call of duty by fabricating a mounting plate for the compressor and solenoids. This plate was then attached to the car's floor inside the spare tire compartment in the rear quarter.
    1988 Chevrolet Camaro Auto Air Compressor
    Once a spot was located to mount the air compressor, the template included in the kit was
  • 1988 Chevrolet Camaro Air Compressor Tank
    After the compressor and solenoids, the air tank was installed in the lowest part of the Camaro's trunk. The tank also came with a template to drill the holes, that way there is no second guessing or redrilling new holes.
    1988 Chevrolet Camaro Air Compressor Tank
    After the compressor and solenoids, the air tank was installed in the lowest part of the C
  • 1988 Chevrolet Camaro Kick Panel
    John peeled back the carpeting, drilled holes in the floor, and then routed the wires from the computer (which controls the air-spring pressure), to the solenoids in the rear truck. The firewall was also drilled to run a 12-volt lead from the battery to the air supply mounted in the trunk.
    1988 Chevrolet Camaro Kick Panel
    John peeled back the carpeting, drilled holes in the floor, and then routed the wires from
  • 1988 Chevrolet Camaro Wiring
    From the front to the back, the wires were run through the floor and underneath the vehicle.
    1988 Chevrolet Camaro Wiring
    From the front to the back, the wires were run through the floor and underneath the vehicl
  • 1988 Chevrolet Camaro Wiring
    After all the work is done, everything tucks neatly away and out of sight in the spare tire well.
    1988 Chevrolet Camaro Wiring
    After all the work is done, everything tucks neatly away and out of sight in the spare tir
  • 1988 Chevrolet Camaro Air Suspension Gauges
    You can see that we put the controller in the middle of the Camaro's dash, that way if we desire, we can monitor bag pressure with the glance of an eye.
    1988 Chevrolet Camaro Air Suspension Gauges
    You can see that we put the controller in the middle of the Camaro's dash, that way if we
  • 1988 Chevrolet Camaro Front View
  • 1988 Chevrolet Camaro Front Right Side View

As promised at the beginning of this story, we have some hard numbers to look at. Before any modifications to the IROC were ever made, we ran it through the 420-foot slalom. Here are the numbers we came up with: In its factory stock form, the Camaro ran the slalom at 38.2 mph at 7.52 seconds. When it was later upgraded using Hotchkis springs, sway bars, subframe connectors, torque arms, etc., it ran the same slalom at 45.5 mph at 6.35 seconds with a gain of 7 mph. When we ran the Camaro through the slalom with its new Air Ride system, we set the adjustable Tokico shocks on the lowest setting.

After this, it ran in the high-6s and low-7s, which was not good enough for us. So we readjusted the shocks and set them near the top setting. With five possible rebound positions, we set the shocks at the #4 position. After this, we ran the slalom five more times; this time around, we achieved some consistent numbers. The Camaro ran some solid mid-6 times; its best time was 6.47 at 44.2 mph. At this point, we were happy and decided that Air Ride had proved itself on the track. Yes, we could have set the shocks on the #5 position and run it through the cones a few more times, all the while adjusting the air pressure to move the numbers even lower. But it was lunchtime, and we were happy with what we had achieved.

Perhaps the greatest achievement for this car and us is the fact that the ride quality drastically improved. Before, when the suspension was at its stiffest, we could run over a dime and tell you if it was heads or tails. Now we can clear the mountain-sized speed bumps in parking lots then let the car down so it looks low and mean. And don't think for one minute that we're going let the guy in the Porsche ride our tail through the canyon passes, either. He's going to at least be 10 car lengths behind trying to negotiate the curves!

SOURCES
Air Ride Technologies
350 S. Charles St
Jasper
IN  47546
812-482-2932
www.ridetech.com
Hot Rides by Dean
By John Gilbert
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