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Chevy Tri-Five Leaf Spring - Excess Baggage

We Show You How To Shed That Extra Weight . . . On Your Tri-Five

By Dakota Wentz, Photography by Dakota Wentz, TCI
  • Chevy Tri Five Leaf Spring Oem Shackle Hanger Removal
    Next the OEM shackle hangers were removed.
  • Chevy Tri Five Leaf Spring Reference Points
    By using the holes on the frame as reference points it's easy to draw up the area that needs to be cut out.
    Chevy Tri Five Leaf Spring Reference Points
    By using the holes on the frame as reference points it's easy to draw up the area that nee
  • Chevy Tri Five Leaf Spring Mock Up
    Here you can see that by tracing the TCI shackle notch plate it will go through two of the holes perfectly.
    Chevy Tri Five Leaf Spring Mock Up
    Here you can see that by tracing the TCI shackle notch plate it will go through two of the
  • Chevy Tri Five Leaf Spring Cutaway
    Ed then cut out the area to make way for the TCI notch plate.
  • Chevy Tri Five Leaf Spring TCI Shackle Prep
    By measuring 4 inches from the rear of the notch plate, the location of where the TCI shackle hanger will be is marked.
    Chevy Tri Five Leaf Spring TCI Shackle Prep
    By measuring 4 inches from the rear of the notch plate, the location of where the TCI shac
  • Chevy Tri Five Leaf Spring Shackle Hanger Mark
    The mark should be right in the middle of the shackle hangers eye. Next measure from the hanger's eye to the spring pockets eye. It should be 57 inches.
    Chevy Tri Five Leaf Spring Shackle Hanger Mark
    The mark should be right in the middle of the shackle hangers eye. Next measure from the h
  • Chevy Tri Five Leaf Spring Shackle Hanger
    The shackle hanger is then welded in. Spacers are needed on some hangers to insure a solid level fit on top of the frame. Then finish off welding the notch plate, and the spring pocket.
    Chevy Tri Five Leaf Spring Shackle Hanger
    The shackle hanger is then welded in. Spacers are needed on some hangers to insure a solid
  • Chevy Tri Five Leaf Spring Leaf Spring Install
    Next install the leaf springs, starting from the pocket to the rear shackle.
  • Chevy Tri Five Leaf Spring Shock Mount
    By measuring 18 3/8 inches back from the front leaf spring eye, then transferring the mark to the top inside of the frame, the shock mount was installed.
    Chevy Tri Five Leaf Spring Shock Mount
    By measuring 18 3/8 inches back from the front leaf spring eye, then transferring the mark
  • Chevy Tri Five Leaf Spring Rear End
    Using the TCI five hole plates, U-bolts, and spring seat the rear end was put in place.
  • Chevy Tri Five Leaf Spring Shock Penetration
    Where the shock pokes through the floorboard, some excess room was cut away.
  • Chevy Tri Five Leaf Spring Rear Complete
    All through-check please!
SOURCES
Total Cost Involved Engineering Inc.
1416 W. Brooks St.
Ontario
CA  91762
By Dakota Wentz
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