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1966 Chevy Chevelle Brakes - A-Body Overhaul

We Finish Up The Remodel Of Our '66 Chevelle With A Four-Wheel Disc Brake Install Complements Of ABS Power Brake.

By Mike Ficacci, Photography by Mike Ficacci

The caliper/pad assembly followed. Installation of the caliper is completed using two bolts from the backside. Shims are provided in case the rotor does not align with the center of the caliper. Luckily, we did not need any shims and were ready to start working on the brake lines.

Up front, we made all lines as our connections on the calipers were in different locations, as were the connections on the new booster. Steve Ficacci of Hillcrest Exxon made quick work of the brake lines going to the calipers and mounted them out of the way using a factory bracket.

  • 1966 Chevy Chevelle Brakes Pad Assembly
  • 1966 Chevy Chevelle Brakes Caliper Assembly
  • 1966 Chevy Chevelle Brakes Brake Line

Like the front, the rear brake kit provides us with versatility to use a small-diameter wheel. It comes with 11-inch rotors, calipers, brackets, emergency brake provisions, and flexible brake tubing. Relatively easy to install, this is definitely a good project for the may-chanics among us to tackle on a free weekend. With a set of jack stands and some patience, you'll be drum free in no time.

The installation begins by removing the old drum brake assembly and pumpkin cover as you will need access to the C-clips to remove the axles. This is necessary to remove as our caliper bracket mounts to axle flange.

  • 1966 Chevy Chevelle Brakes Rear Brake System
  • 1966 Chevy Chevelle Brakes Stock Drum Removal
  • 1966 Chevy Chevelle Brakes Axle
  • 1966 Chevy Chevelle Brakes Brake Bracket
    Our bracket gets installed using all new hardware and will sit the bracket towards the rear of the car. It is essential to set the calipers in this way to ensure the emergency brake cable has a straight, bind-free connection from the front of the car, as we will show later on in the install.
    1966 Chevy Chevelle Brakes Brake Bracket
    Our bracket gets installed using all new hardware and will sit the bracket towards the rea
  • 1966 Chevy Chevelle Brakes Rear 11 Inch Rotor
    Next, we popped the 11-inch rotor in place and secured it from falling by screwing on a lug nut by hand. "The rear braking system installs quickly and can only go on one way. This makes installation of the hardware fly by. The real time is going to be spent running and bleeding all the brake lines," said installer Steve Ficacci of Hillcrest Exxon.
    1966 Chevy Chevelle Brakes Rear 11 Inch Rotor
    Next, we popped the 11-inch rotor in place and secured it from falling by screwing on a lu
  • 1966 Chevy Chevelle Brakes Caliper Bracket
    Next, the caliper is set into place and is held by two four-inch bolts running through the caliper bracket and to both sides of the caliper ensuring a secure mating.
    1966 Chevy Chevelle Brakes Caliper Bracket
    Next, the caliper is set into place and is held by two four-inch bolts running through the
1966 Chevy Chevelle Brakes Brake Check

As was the case up front, make sure there in no binding while evenly tightening both the top and bottom caliper bolts. Once completed, check that the rotor is centered between the brake pads and is not rubbing on either of them.




1966 Chevy Chevelle Brakes Connections

We then tackled the flexible connections running from the calipers to the braking system. Take your time when installing these as you need to ensure a good connection between the line and caliper so it won't leak. Welding a bracket to the rear end housing provided a simple mounting location on the rear.

By Mike Ficacci
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