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1970 Chevelle Body Panels - Body Building: Project American Heroes III, Part 2

Project American Heroes III Is A Chevelle And The Build Has Begun.

By Arvid Svendsen, Photography by Arvid Svendsen
1970 Chevelle Body Panels Front End

Back in the early '80s, when we had hair bands and I had hair, I was with a bunch of guys who were working on a '69 Camaro. New quarters were being fitted in place with a new GM tail panel. My buddy turned to me and said, "The Chevy dealer told me this is the last tailpanel I'll be able to get because GM is no longer making them."

Stunned at the enormity of the impact of that statement, I remember thinking that I might be watching one of the last Camaros to ever be properly restored.

Suffice it to say, my fears were unfounded. Not only is new sheetmetal readily available for most of the popular Chevy muscle cars, it is now at the point where high quality parts, equal to OEM quality and crispness in every way, are available. Project American Heroes III, the '70 Chevelle that is being constructed at Route 66 Motorsports in New Lenox, Illinois, is a major benefactor of said high quality sheetmetal thanks to the willingness and generosity of National Parts Depot (NPD) to be involved as a major sponsor of the 2009 PAH fundraiser for the Armed Forces Foundation.

1970 Chevelle Body Panels Quarter Panel Cut
Nick Jelinek uses the plasma cutter to sever the old quarter-panels from the PAH III Chevelle. Prior to cutting, lines are drawn to clearly mark the exact location for the cuts.
1970 Chevelle Body Panels Quarter Panel Cut
Nick Jelinek uses the plasma cutter to sever the old quarter-panels from the PAH III Cheve

National Parts Depot offers a full line of parts for Chevelles, Camaros, Novas, and other Brand X cars, and trucks. Its easy-to-navigate, highly informative website offers complete access to online ordering, making every page of every catalog a matter of a few clicks on the mouse. Because of NPD's numerous locations across the fruited plain, delivery is quick and reasonable.

The highly trained and talented crew at Route 66 Motorsports had the new sheetmetal mocked up within a matter of days after receiving it, as the guys set to fine tune the new panels into perfect harmony with each other. Follow along as the Project American Heroes '70 Chevelle takes shape.

  • 1970 Chevelle Body Panels Factory Quarter Panel Removed
    Within minutes, the old quarter-panel is removed from the body shell.
  • 1970 Chevelle Body Panels Plasma Cutter
    Lines are again laid out prior to firing up the plasma cutter. Rather than disturb the factory C-pillar inner structure, Nick goes around that area.
    1970 Chevelle Body Panels Plasma Cutter
    Lines are again laid out prior to firing up the plasma cutter. Rather than disturb the fac
  • 1970 Chevelle Body Panels Removed Factory Wheelhouse
    The inner wheelhouse is removed from the body.
  • 1970 Chevelle Body Panels Original Metal Retention
    Although most people would never see this retention of the original metal, the benefits in fitment and strength are well worth the extra effort involved.
    1970 Chevelle Body Panels Original Metal Retention
    Although most people would never see this retention of the original metal, the benefits in
  • 1970 Chevelle Body Panels NPD New Wheelhouse
    NPD offers new wheelhouses that are exact reproductions of the factory piece. Since the OEM inner structure is left alone, the wheelhouse is measured, notched, and prepped to be MIG welded to the body.
    1970 Chevelle Body Panels NPD New Wheelhouse
    NPD offers new wheelhouses that are exact reproductions of the factory piece. Since the OE
  • 1970 Chevelle Body Panels Wheelhouse Fitment
    The wheelhouse is fitted, clamped in place, and welded to the body.
  • 1970 Chevelle Body Panels Clamped Quarter Panel
    NPD also offers OEM-style full factory quarters like this one that is fitted to the factory seam at the roof and carefully located against to the door jamb, wheelhouse, and trunk. The quarter is then clamped to the car.
    1970 Chevelle Body Panels Clamped Quarter Panel
    NPD also offers OEM-style full factory quarters like this one that is fitted to the factor
  • 1970 Chevelle Body Panels Door Hinge Install
    Kevin Rock works to install hinges to the new reproduction door shell. Both hinges and door shell are a couple clicks away via NPD's online ordering website.
    1970 Chevelle Body Panels Door Hinge Install
    Kevin Rock works to install hinges to the new reproduction door shell. Both hinges and doo
  • 1970 Chevelle Body Panels Door Install
    Nick and Kevin install the new door to the body while leaving the hinges snug to allow for adjustment.
    1970 Chevelle Body Panels Door Install
    Nick and Kevin install the new door to the body while leaving the hinges snug to allow for
  • 1970 Chevelle Body Panels Punched Welding Holes
    Note the holes punched for welding along the edge of the quarter, and the new striker installed. Since the quarter-panel is clamped in place, the door is adjusted for best alignment and then tightened. Further adjustment might be necessary when the fenders are installed.
    1970 Chevelle Body Panels Punched Welding Holes
    Note the holes punched for welding along the edge of the quarter, and the new striker inst
  • 1970 Chevelle Body Panels New Quarter Panel
    The driver's side is next, as Nick and Kevin work together to fit the new OEM-style quarter-panel to the body.
    1970 Chevelle Body Panels New Quarter Panel
    The driver's side is next, as Nick and Kevin work together to fit the new OEM-style quarte
  • 1970 Chevelle Body Panels Door Hanging
    Hanging the door is definitely a two man job.
  • 1970 Chevelle Body Panels Old Frame Mount Brace
    Then we were off to the front of the Chevelle. The old frame mount brace is removed from the radiator support.
    1970 Chevelle Body Panels Old Frame Mount Brace
    Then we were off to the front of the Chevelle. The old frame mount brace is removed from t
  • 1970 Chevelle Body Panels Radiator Brace Cleanup
    The radiator support brace receives a cleanup at the mounting points, but will later be blasted to bare metal.
    1970 Chevelle Body Panels Radiator Brace Cleanup
    The radiator support brace receives a cleanup at the mounting points, but will later be bl
  • 1970 Chevelle Body Panels Radiator Support Mockup
    The new radiator support is mocked up against the frame ends prior to installation.
  • 1970 Chevelle Body Panels Original Brace
    The original brace and new reproduction radiator support are installed and snugged in anticipation of fender installation.
    1970 Chevelle Body Panels Original Brace
    The original brace and new reproduction radiator support are installed and snugged in anti
  • 1970 Chevelle Body Panels NPD Fenders
    The days of hunting for NOS fenders at outrageous prices are over. Brand new fenders from NPD are exact in fitment, and feature clean and crisp character lines.
    1970 Chevelle Body Panels NPD Fenders
    The days of hunting for NOS fenders at outrageous prices are over. Brand new fenders from
  • 1970 Chevelle Body Panels Quarter Doors Fenders
    Great pains are taken to fit the quarters, doors, and fenders. When satisfied, Kevin tightens both door and fender bolts down. The custom L88 hood is being "figured out" in the mind of Route 66 Motorsports owner Bill Jelinek for a future install.
    1970 Chevelle Body Panels Quarter Doors Fenders
    Great pains are taken to fit the quarters, doors, and fenders. When satisfied, Kevin tight
By Arvid Svendsen
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