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How To Change Front Sway Bar Bushings And Control Arm Bushings

Bush Whacked - Project Homewrecker Nears Completion With A Front End Rebuild, A Little Dampening And Some New Shoes.

By Dan Ryder, Photography by Dan Ryder, George Trosley
How To Change Front Sway Bar Bushings And Control Arm Bushings Cartoon

No, we're not talking about the President of the United States (he gets enough ink on his own). We're referring to the dried out, extremely worn, and sometimes missing bushings within the front-end of your hot rod. While you may think your car rides fine, we guarantee you that if these components look dried, split or cracked-they are. A weekend's worth of jacking and whacking at your suspension can give you years of pleasure behind the wheel.

How To Change Front Sway Bar Bushings And Control Arm Bushings Old Control Arm
Next Tom removed the cotter pin and nut retaining the tie-rod end to the spindle. He then installed this special tie-rod end puller in order to facilitate a headache-free removal of the tie-rod ends. Once the tie-rod ends were disconnected, Tom removed the two lower bolts, which hold the shocks in place. Considering many of these bolts have not been removed in years, we did not encounter any major issues along the way.
How To Change Front Sway Bar Bushings And Control Arm Bushings Old Control Arm
Next Tom removed the cotter pin and nut retaining the tie-rod end to the spindle. He then

It's understandable that the hot rod population is fixated on high-horsepower, crisp transmission shifts, and, most of all, looks. With this being said, the little things often become overlooked and neglected. After a quick look at the underbelly of Project Homewrecker (Editor Jim Campisano's '72 LT-1 Corvette) we discovered some good and some bad. The good was that all the ball joints, sway bar bushings, end-links, and control arm bushings were all intact-the majority of the front-end components appeared to be of '72 vintage. The upper and lower ball joints were still factory riveted into the control arms (definitely original), the shocks were rusty and had no rebound, yet they retained Delco stampings, and the coil springs still retained the factory markings.

In order to put a stop to any future suspension and front-end issues, we called on the professionals at Mid America Motorworks for some guidance. Mid America Motorworks pointed us in the right direction by compiling a list of bushings, ball joints, shocks, and end-links that would be needed.

When Homewrecker was purchased, it wore hideous metallic brown paint and '70s-vintage, five-slot aluminum mags (with tires of equally dubious origin). The wheels were traded to a gentleman who felt they'd look period-perfect on his '73 Buick Grand Sport (a rare Stage 1, 4-speed car). He offered his 15x7 Rallys in trade, but they were really too narrow for the Vette, and were, at best, a temporary solution. To add to the beautiful Targa Blue paint job that Homewrecker received at Motor City Auto Body in Newark, New Jersey, we tapped Mid America Motorworks for a new set of factory-correct 15x8-inch Rally wheels, trim rings, and center caps.

  • How To Change Front Sway Bar Bushings And Control Arm Bushings Bushings
    It was time to remove the cotter pins and loosen the nuts, which fasten the upper and lower ball joints to the spindle. Be sure to leave ball joint nuts on hand tight, catching a few threads so the spindle does not separate prematurely, causing spindle damage or a call to 911. Tom employed the use of a spin jack to hold the suspension in place and a separation fork to separate the ball joints from the spindle.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Bushings
    It was time to remove the cotter pins and loosen the nuts, which fasten the upper and lowe
  • How To Change Front Sway Bar Bushings And Control Arm Bushings Shock Fastener
    Tom will now remove the upper shock fastener and shock. With the aid of Joe Bontempo, Tom removes the spindle and hangs it to the side. The spin jack is slowly lowered enough to carefully remove the coil spring.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Shock Fastener
    Tom will now remove the upper shock fastener and shock. With the aid of Joe Bontempo, Tom
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    BBC assigned technician Tom O'Neill to perform the dirty work on Project Homewrecker. Tom owns a '73 Corvette, amongst other projects, so he felt right at home under our '72. After taking inventory of all the new components to be installed, Tom began by putting the Corvette on the lift and pulling the front wheels. Once the wheels were off, Tom removed the upper nut for the sway-bar end link and proceeded to drive it out with a hammer. In severely rusted applications it may be easier to cut them out with a torch.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Sway Bar
    BBC assigned technician Tom O'Neill to perform the dirty work on Project Homewrecker. Tom
How To Change Front Sway Bar Bushings And Control Arm Bushings Hammer

Some might wonder why, with all the beautiful modern billet wheels available, did we go with heavy OE-style steel pieces and 15-inch tires. Two reasons: 1. We've rarely seen another wheel that looks as good on a Mako Shark-era Stingray as the factory Rallys, and 2. If we ever decide to upgrade to a more modern g-machine-style suspension and rolling stock combo, we want to be able to baseline test the car in near OE-trim. For now, we'll be able to bask in the glow of what it's like to drive a vintage Vette.

How To Change Front Sway Bar Bushings And Control Arm Bushings Lower Control Arm
After removing the three fasteners remaining, the lower control arm was removed from the vehicle. Next Tom worked on removing the upper control arm. After removing the nuts from the crossbar, the splined bolts need to be removed with a punch in order for removal. (Don't remove them by twisting them out, otherwise front-end alignment adjustments will be more difficult.)
How To Change Front Sway Bar Bushings And Control Arm Bushings Lower Control Arm
After removing the three fasteners remaining, the lower control arm was removed from the v

Where vintage has no place in a car that sees street duty is the tire department. Old bias plies look great on trailer queens, but we wanted the benefits of a modern radial tire. Once upon a time, high-performance 15-inch tires were the industry norm; now your choices are severely limited in this department. But there is one trusted name that you can still call on: Firestone. We opted for a set of Firehawk 255/60/R15 Indy 500 tires. This is wider than the factory fit back in 1972, but it was the standard size starting in 1978. We've used Firestone Firehawks on two other vintage vehicles over the years and they offer excellent grip, ride, and wear. We also like the fact that Firestone Wide Ovals were the OE tire back in '72, and that we can still use the brand today.

Now that we had a box full of goodies to install, we needed to employ the help of experienced professionals to give our classic the care it deserves. We took a trip down to see Joe and Mike Bontempo of Bontempo Brothers Competition (BBC) in Linden, New Jersey. BBC is not your run-of-the-mill repair facility, but it may possibly be one of the only remaining "REAL" speed shops in the country. Walking through the front door of BBC is a true trip back to the good old days. Imagine a place where you can actually purchase what you need without having to wait a couple of days for shipping. They even have a shop area where they install what they sell. And after taking a tour through the showroom, machine shop area, and repair shop area, we were speechless-these guys have muscle car parts stashed everywhere, some new-old stock, and some used. If you're in need of a Muncie rebuild, BBC is definitely an authority; the guys there rebuild many units throughout the year. Most everything BBC repairs, machines or restores is done in-house. Outsourcing is kept to a minimum in order to ensure quality. We were in good hands.

After scheduling an appointment with BBC, we called upon All Tow in Harrison, New Jersey, to carefully transport Homewrecker from Motor City to BBC.

Soon, we'll fire this baby up and take her down the road for her maiden flight.

  • How To Change Front Sway Bar Bushings And Control Arm Bushings Mega Drill
    Since the old ball joints are held in with factory rivets, Tom must drill them out to properly remove them without damage to the control arm itself. The new ball joints come with nuts and bolts for easy bolt-in installation. Once the ball joints are removed, Tom uses this special bushing removal tool in order to remove the bushings from both the upper and lower control arms.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Mega Drill
    Since the old ball joints are held in with factory rivets, Tom must drill them out to prop
  • How To Change Front Sway Bar Bushings And Control Arm Bushings Bushings
    Extreme wear is evident when comparing the old bushings to the new. The new bushings are installed via the aid of some assembly lube and a bearing/bushing driver. (Due to various sized bushings, it's always good to save some old bearing races and/or casings as they do come in handy during these situations.)
    How To Change Front Sway Bar Bushings And Control Arm Bushings Bushings
    Extreme wear is evident when comparing the old bushings to the new. The new bushings are i
  • How To Change Front Sway Bar Bushings And Control Arm Bushings Coilovers
    Beyond all of the new bushings and ball joints being installed, all the removed front-end components were reinstalled in the reverse procedure. Since Homewrecker will receive a new powerplant over the winter, we reinstalled the old springs for now, as a different rate/length may be required later. We did, however, install new KYB shocks at all four corners, which were obtained through Mid America Motorworks.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Coilovers
    Beyond all of the new bushings and ball joints being installed, all the removed front-end
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  • How To Change Front Sway Bar Bushings And Control Arm Bushings Measuring
    Also supplied with the Mid America Motorworks front suspension kit are inner and outer tie-rod ends. Tom removed the inner and outer together as a unit in order to measure the length. After calculating the proper length Tom removed the sleeve nuts and turned each end out (one right handed, one left). While this should put your steering close to its original alignment, it's always suggested that an alignment be performed when replacing parts of this magnitude.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Measuring
    Also supplied with the Mid America Motorworks front suspension kit are inner and outer tie
  • How To Change Front Sway Bar Bushings And Control Arm Bushings Wheel Coating
    Pictured is the steel Rally Wheel (15x8) obtained through Mid America Motorworks, along with special Argent Silver wheel paint. These wheels come ready to spray; just a little scuffing with a Scotch-Brite pad, a quick cleaning, and some nice even coats of paint. We called on Firestone for some new shoes. Editor Campisano chose the Firehawk 255/60/R15 Indy 500-series rubber for its aggressive performance, yet excellent all-season street demeanor.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Wheel Coating
    Pictured is the steel Rally Wheel (15x8) obtained through Mid America Motorworks, along wi
  • How To Change Front Sway Bar Bushings And Control Arm Bushings Tool Shop
    We would like to give the crew at BBC special thanks for the proper care received while rebuilding the front-end of Project Homewrecker. We would also like to thank Bruno Deolivira of All Tow for fulfilling all of our transportation needs. I can taste a testdrive coming soon.
    How To Change Front Sway Bar Bushings And Control Arm Bushings Tool Shop
    We would like to give the crew at BBC special thanks for the proper care received while re
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SOURCES
All Tow MID AMERICA MOTORWORKS
#1 Mid America Place
P.O. Box 1368
Effingham
IL  62401
BBC Specialty Automotive Center Motor City Auto Body
Dept. MMFF
11 Ferdon St.
Newark
NJ  07105
Firestone
By Dan Ryder
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