Classic Chevy LS Engine Retrofit - Maximum Mill Enhancement

Retrofit a modern LS engine into your classic Chevy

Sucp_0708_01z Ls_crate_engine_installation 2/20

It's hard to know where to start when it comes to Chevrolet's Gen III and Gen IV engines. Upon first glance it would seem that the LS series of engines is evolving faster than any of Darwin's monkey theories. Let's make no mistake about it: hot rodding is evolving right along with them. In 1997 GM dropped its LT line of powerplants and announced the new and exciting 5.7L LS1 in the all-new C5 Vette. After decades of small-block development, GM had completely redesigned the concept of the pushrod motor and, in turn, developed what would eventually become one of the greatest engines ever stuffed under a hood.

Sucp_0708_05z Ls_crate_engine_installation Grey_chevy 3/20

The new 345hp LS1 was designed from scratch rather than being a redesign of a previous engine, but GM did draw from all it had learned in developing the venerable Gen I and Gen II small-blocks. It wasn't long before people started to realize the horsepower potential of the all-aluminum mill. The aftermarket quickly started to churn out a host of go-fast and retrofit parts for these 346ci plants. No doubt that announcement had many Chevy owners chomping at the bit to be the first to acquire one of these new motors. Since GM's announcement of its new engine, there has been the LS1, LS2, LS6, LS7, and now the king of the jungle, the LSX (which we recently showed being installed into baseball Hall of Famer Reggie Jackson's Camaro in the May issue). The LS3 debuts in the base 2008 Corvette with no less than 430 hp and 424 lb-ft of torque. This torrent of LS power can seem a bit intimidating to those who hail from the carburetion generation, and with good reason. When compared side-by-side to its older brother, it can look almost alien. Looks aside, the proven performance and efficiency of this new generation of small-blocks is impossible to deny.

Sucp_0708_06z Ls_crate_engine_installation Blue_camaro 4/20

Over the last several years the editors of this magazine have witnessed an ever increasing amount of these engines residing under the hoods of hot rodders. They are not just for owners of modern Corvettes, or for owners of the extinct line of fourth-gen Camaros. The LS engines are finding their way into every type of vehicle that has wheels. So, you may well ask, what does it take to retrofit GM's latest and greatest into the typical classic Chevy musclecar? The answer is both simple and complex. We decided to pick the brains of those who've gone down that road before us.

One of the first places we visited was Turn Key Engine Supply in Oceanside, California. The team at Turn Key Engine has carved out a reputation by building a series of out-of-the-box complete LS engines that are ready to go. Turn Key Engine Supply offers a complete accessory package for any LS1/6/2 engine. The kits come customized and even fully chromed if you're into the bling. Turn Key also offers wiring harnesses and custom programming.

Sucp_0708_07z Ls_crate_engine_installation Green_camaro 5/20

We asked Turn Key to give us an idea of some of the biggest problems it sees the average builder encounter when it comes to installing LS engines. The problem most noted was the fuel delivery system. When switching from an older carbureted engine to an EFI engine, it is absolutely necessary to update the fuel lines if not the entire fuel system, including the tank. A minimum of 5/8 to 1/2 inch or AN-6 lines tops the list. The guys at Turn Key told us they've seen builders use the same OE tanks without having them cleaned and have seen fuel lines that have 90-degree bends, another no-no for the injection system on the LS engines.

Sucp_0708_14z Ls_crate_engine_installation 6/20

Besides Turn Key Engine we called Tim Mason of HCC Performance in Dallas, Texas. HCC is a newer shop on the hot rod scene and has had experience with seven LS engine installs in Camaros, Chevelles and Tri-Fives. Mason concurs that fuel delivery is a top issue. HCC Performance prefers to use Rick's Hot Rod Shop as its source for gas tanks. Says Mason: "If you are going to go through the trouble of putting in a high-performance engine like an LS2, you might as well put in the best fuel system possible. For me, Rick's Hot Rod shop has the best product for our application. They use new GM/AC Delco pumps in their tanks that are capable of handling large amounts of horsepower and they use Aeromotive regulators."

What are other obstacles that may be encountered when retrofitting an LS engine? Mason's response: "Headers and oil pan clearance." Fortunately, companies like Street & Performance (Mena, Arkansas) have everything for LS conversions, including headers, oil pans and wiring harness systems.

Sucp_0708_18z Ls_crate_engine_installation 7/20

When it comes time to bolt the engine into your car you'll need some sort of adaptor plates. This package from American Touring Specialties (ATS) makes bolting an LS engine into a first-gen F-body a breeze. Other companies that offer adaptor plates for various applications include Year One, and Street & Performance.

If there's anything out there that can intimidate most Chevy owners from purchasing these new engines it has to be the computer and electronics. Nightmarish visions of driving around with R2-D2 plugged into your vehicle and communicating back to you with whistles, chirps and blinking lights can set most of us on edge. The truth of the matter is far simpler. If you can operate a cell phone, you can operate an LS2 harness system. The aftermarket has really stepped up to the plate and offers harnesses and ECUs for just about any custom application. Several companies, including FAST, Street & Performance, and Turn Key, all make complete harness systems that are labeled and essentially idiot proof.

Of course, there's always the carburetion alternative. A host of companies have, or are coming out with, carbureted intake manifolds for LS and LSX engines, including GM Performance Parts and Edelbrock.

Installing an LS block into your vehicle is really no more difficult than installing a small-block or a big-block. Of course, each car will present its own problems-just as installing rat-power into an early Nova would present unique challenges. Since its debut in the performance world, retrofitting an LS engine into a classic Chevy has never been easier. Let's not forget the abundant resources found on the World Wide Web. For example, on sites like www.LS1tech.com, the guys on this Internet board are putting LS engines into anything with wheels.

Sucp_0708_47z Ls_crate_engine_installation 20/20

The LS2 crate engine is a great performance buy that puts out big power from a compact and lightweight package. Its state-of-the-art EFI system makes it reliable and, if set up properly, still delivers good fuel economy. Thanks to the aftermarket it has never been easier to stuff one of these into your ride and find out what all the fuss is about. We have listed several companies and their websites for you to take a look at and gather information on your LS quest.

Sources

Hooker Headers
Aberdeen, MS 39730
662-369-6153
http://www.hookerheaders.com
Katech Engine Development
Clinton Twp. , 48035
586-791-4120
www.katechengines.com
Turn Key Powertrain
Oceanside, CA 92056
760-941-2741
www.turnkeypowertrain.com
Billet Specialties
La Grange, 60526
800-245-5382
www.billetspecialties.com
Chevrolet Performance Parts
Detroit, MI 48232
800-577-6888
www.gmperformanceparts.com
Aeromotive
Lenexa, KS 66214
913-647-7300
http://www.aeromotiveinc.com
Street & Performance
Mena, AR 71953
501-394-5711
FAST
Memphis, TN 38118
877-334-8355
http://www.fuelairspark.com
Year One
Tucker, GA 30085
800-932-7663
https://www.yearone.com
Rick's Hot Rod Shop
El Paso, TX
915/760-4388
rickshotrodshop.com
American Touring Specialties
702-245-6306
www.t56kit.com

MORE PHOTOS

VIEW FULL GALLERY
How To
X
Retrofitting an LS block engine into your Classic Chevy is really no more difficult than installing a small-block or a big-block
Jun 26, 2007

COMMENTS

Connect With Us

Get Latest News and Articles. Newsletter Sign Up

subscribe to the magazine

get digital get print
TO TOP