Subscribe to the Free

1966 Caprice Fender Repair - Rust never Sleeps

Repairing rot with patch panels from Impala Bob's

Jul 21, 2005
Sucp_0508_14_z 1966_caprice_fender_repair Rebuilt_fender 2/14

And here's the almost finished project. The panel is in place, all sewed up and the grinding handled. All I have to do now is rebuild the rotten portion of the inner rear support and give the outer area a skim-coat of filler. Then, it'll be time to tackle the other side. Stay tuned for some upcoming peeks at replacing floor pans, quarters and other assorted panels from Impala Bob's.

Restoring a rusted hulk of a car is--to us folks in sunny So Cal anyway--by no means a common task. Here in the land of 50-degree winters and bountiful sunshine, project cars are relatively abundant and usually in extremely good shape--relative to the rest of the country, that is. So, when the guys saw the rotted carcass of a '66 Caprice I dragged home recently, they thought I was nuts. Why in the world would anyone in their right mind tackle building a car that most South Westerners would relegate to the scrap heap without a second thought? Well, perhaps it's because I enjoy a challenge, or because I'm originally from the North East. Relative to what I'm used to restoring, the Caprice was an acceptable project car. The honest answer is mainly because I'm cheap and I got the car for a song. Besides, with the availability of replacement and patch panels from Impala Bob's and the like, my biggest investments in the body resto will be MIG wire and time.

Impala Bob's catalogs are chock full of nearly anything you'll need to restore an early Chevy car or truck, and their selection of sheetmetal is extensive as heck, which is a good thing for me as I'll more than likely be using at least one of every panel they make for the Caprice, plus a 4x8 sheet or two before I'm done. With that said, I'm going to proceed to install the first of many repair panels in my, and the Caprice's, future. I'm starting with the first front fender lower rear patch and in future stories I'll tackle quarter panels, floor pans, and a catwalk panel, as well.

Follow me out to the driveway and see what it takes for an amateur to repair a rotten fender with a fresh, new, pre-formed patch panel from Impala Bob's. Hey, if I can do it than you most certainly can!


HTP America Inc.
Arlington Heights, IL 60005
Impala Bob's
Mesa, AZ 85215



Connect With Us

Get Latest News and Articles. Newsletter Sign Up

sponsored links

subscribe to the magazine

get digital get print