How to Install Chris' Hotrodz Straight Axle Kit - Going Gasser!

We install a Chris' Hotrodz gasser straight axle kit for some retro fun and style.

Patrick Hill Feb 3, 2014 0 Comment(s)
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Back in the '60s, straight-axle cars started popping up at dragstrips all over the country, as racers found using this trick helped get weight on the poor gripping rear tires of the time so they'd hook up, helping them go faster. As tire technology improved, the need for this radical suspension setup faded away, and the straight-axle gassers they were bolted to with them.

Flash forward about 50 years, and the nostalgia craze for the golden age of muscle cars and drag racing started bringing vintage styles and methods back to life. And one of those resurrected was the straight-axle gasser clip. The front end sitting a mile high, skinny front tires, and fenderwell headers sticking out the side is one way to get a nostalgia junkie giddy like a schoolgirl.

1955 Chevrolet Sedan Gasser 2/37

To meet this demand, Chris' Hotrodz (CHR), in partnership with Dave Kiff and Pacific Tool & Gauge, came up with a weld-on gasser clip for Tri-Five Chevys, but it has the flexibility to fit other models as well. Even though it requires a little more fabrication than others on the market, that extra fabrication gives the CHR kit enormous advantages over its competitors, with enough installation flexibility to make sure everything will fit even if the original frame has been previously modified.

To get a feel for how good the CHR stuff really is, we contacted CHR's Chris Darland and arranged to check out an actual installation. There were actually two installs going at the same time, so we went back and forth between two different cars to get our photos. So, don't be alarmed if it looks like the Tri-Five we're working on changes during the story.

To get started, and before removing anything, set your car up on jack stands at the ride height and angle you want it at AFTER the gasser front clip is installed. Once that's accomplished, the real work begins.

And if you're a big fan of gassers and love seeing them in action, check out www.atrmovie.com. Every car in the movie features a Chris' Hotrodz gasser front clip.

Chris Hotrodz Kit 3/37

1. Here's the kit from Chris' Hotrodz. You get everything you need except a steering column to convert your stock Tri-Five front end to a straight axle gasser style. It can be purchased from Pacific Tool & Gauge through www.tri5gasser.biz.

1955 Chevrolet Sedan Measure Wheel 4/37

2. First you have to measure from the center of the front wheel to the front of the door. Mark this measurement down, as it will help make things easier later on. After that, measure your wheelbase. All '55-'57 Chevys have a wheelbase of 115-inches, no matter what model they are. After that, go ahead and remove the front clip.

Measure Core 5/37

3. Measure the top of the core support to the floor. Make sure to write this one down, as you'll need it to set your front end height when installing the clip.

Frame 6/37

4. After verifying the frame is level (side-to-side), the factory steering system is removed. Then a measurement taken from underneath the A-arm (on the frame) 7.5-inches back, or about three inches back from the split in the frame. Mark this, then draw a line from this measurement all the way around the frame.

Tack Weld Factory 7/37

5. Next, tack weld in a temporary frame support, behind where you'll be cutting, made from either tubing or angle iron. This will keep the frame rails stable when the original front clip is cut loose. After the support is welded in, support the front frame section with a pair of jack stands. Then, using the line you marked around the frame rail, cut the front section of the frame off. It makes the job a lot easier to start first with the bottom and sides of the frame, leaving the top portion for last. A sawzall or plasma cutter can be used for this.

Remove 8/37

6. Once the front frame is out of the way, remove the gussets from inside the frame rail. Then clean the frame stubs of rough edges and any funk that could affect welding later.

Test Fit 9/37

7. Time to test fit the subframe. First, set a jack stand to the height you measured earlier from the old core support to the floor. Once the stand is in position, verify your height by measuring from the floor to the TOP of your crossbar.

Measure Leaf Spring Mounting 10/37

8. Measure from the center of the leaf spring mounting bolt hole back 15 5/8-inches on both sides, and mark the frame. Then clamp a straight piece of metal (box tubing works best) based on the marks you just made. Then (using your previous measurement from the door to the front wheel) measure again from the door to the marks you just made on the frame. This will tell you how much needs to be trimmed off the gasser clip frame rails.

Cut Chris Hotrodz 11/37

9. The Chris' Hotrodz frame features rails that are longer than typically necessary. CHR does this in case you accidentally cut too much off your stock frame, have a damaged frame, or plan to install this clip on something else besides a Tri-Five Chevy. We measured and saw 2.5-inches needed to be trimmed off the new rails.

Cut Gasser 12/37

10. Measure twice, cut once. Using a sawzall we cut our new gasser clip to the length we needed.

Clamp 13/37

11. At this point, the clip is cut to proper length and clamped in place, ready for us to start the next phase.

Assemble Leaf 14/37

12. First we assembled our leaf springs, attached them to the new front straight axle, and bolted them to the frame. The axle is set back at an angle of seven degrees.

Measure 15/37

13. Next, a measurement is taken from the bottom of the frame to the leaf spring, on both sides. We also measured from the frame to the axle using a square, to verify the axle was centered on the frame. Then it was clamped in place so it wouldn't move. From there, we measured our wheelbase, verifying we had 115-inches on both sides. Since our rear was still in the stock location, we measured from the center of the rear axle to the front axle.

Measure Rear Axle 16/37

14. Verifying we had 115-inches axle to axle on each side, the next measurement was cross measuring from left rear to right front axle, and right rear to left front axle. Both measurements should be the same. If they're not, then something has moved, and you'll need to back up a few steps and start over. With all our measurements verified, we could tack weld the frame rails in place, along with our straight axle. Then we checked all the measurements again, making sure nothing had moved while welding.

Install Front Clip 17/37

15. After tacking everything in place, the front clip is set in place. The core support will sit on top of the cross member, and with no shims in place, the front nose should have a downward tilt, with a bigger gap at the top between the door and fender, than on the bottom. Next, we placed a pair of wheels on the approximate center of the axle. Once we saw everything was lined up properly, we pulled the front clip back off, along with the axle assembly.

Weld Inner 18/37

16. Now we can start finish welding the new frame clip to the factory frame. You start by welding the inside of the inner rail to the factory rail, and along the bottom. Do not start on the top or outside. You'll see why in the next steps.

Pie Cut Original 19/37

17. For proper fit, the top and outside of the original frame must be pie cut, then clamped down on the new frame and welded in place. First, make cuts like these so the factory frame can be "squeezed" to fully mate and support the gasser frame.

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