Kenne Bell Blower - Monster Mouse, Part 2

In this part 2 of our Monster Mouse project, we add a Kenne Bell Blower

Richard Holdener Sep 17, 2012 0 Comment(s)
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Monster Mouse is now in full swing. For those not familiar with our latest LS project engine, the 418-inch stroker LS3-based short-block came courtesy of Texas Speed & Performance. The impetus for Monster Mouse came from our original LS series Modern Mouse, or more accurately from the limitations imposed by the Modern Mouse series. Modern Mouse started out life as a 5.3L LM7, but was bored and stroked to 383 ci. Despite the displacement hike, Modern Mouse was still limited by a maximum bore size of 3.905 inches. Given the 4.065 bore employed by GM on the late-model LS3, mods to Modern Mouse could not utilize hardware designed for the big-bore LS3 motors, more specifically the rectangular-port (big bore) cylinder heads. Measured stock to stock, LS3 heads are a serious upgrade to a cathedral-port motor. Aftermarket versions are much more comparable, but the bigger bore motors tend to further improve head flow. Recognizing the popularity of the LS3, we decided the big-bore boys deserved their own series.

Back in part 1 (July 2012), we introduced the 418 stroker from Texas Speed by comparing it to a stock and modified Chevrolet Performance crate mill. Run on the engine dyno in stock trim, the LS3 crate motor produced 493 hp and 484 lb-ft of torque. After adding a cam and ported factory LS3 heads, power jumped to 569 hp and 522 lb-ft of torque. The cam was responsible for most of the power gains, since the LS3 was already sporting heads that flowed well. The final test in part 1 involved replacing the stock LS3 short block with the 418 stroker assembly provided by Texas Speed & Performance. Using the same heads, cam and intake, the stroker upped power output to 609 hp and 570 lb-ft of torque. The torque curve offered by the normally aspirated combination was impressive, bettering 550 lb-ft of torque from 4,200 to 5,700 rpm. Torque production exceeded 445 lb-ft as low as 3,000 rpm. Strokers offer not only significant peak power gains, but torque gains through the entire rev range. You will use the extra 50-60 lb-ft of torque at 3,500 rpm a lot more than the extra 50 hp at 6,500 rpm, but it is nice to have both.

As change is the only constant with any engine dyno series, we decided it was time for a change. Off came the ported stock heads, and on went a set of Black Label LS3 heads from Mast Motorsports. The 11-degree Mast LS3 heads were designed specifically for the 4.070-inch bore motor, offering full CNC porting, a 2.165/1.60-inch valve package, and 69cc combustion chambers. The chamber size on the CNC-ported Mast heads was combined with a set of Fel Pro MLS head gaskets (0.041 thick) to produce a static compression ratio of 11.4:1. This was less than ideal for the Kenne Bell blower we had in mind, but we wanted to maximize the power output of the NA combination before stepping up to the blower.

The Mast heads were combined with a new cam profile from Crane Cams. The Crane cam offered 0.600-inch lift, a 240/246-degree duration split, and 114-degree LSA. The combination was topped with a FAST intake and 102mm throttle body. Run with the Holley Dominator EFI system, the new combination produced 639 hp and 578 lb-ft of torque, with torque production exceeding 550 lb-ft from 4,300 to 5,900 rpm. This 418 stroker was starting to get serious, but we were just getting started. Having further improved the power output with Mast heads and Crane cam, it was time for some boost, but not before lowering the static compression ratio. Off came the Mast heads once again, and on went custom MLS head gaskets from Cometic. The head gaskets thickness increased from 0.041 to 0.065, reducing static compression by 6/10ths of a point. In truth, we could well have just run the motor with the elevated static compression, but we wanted to hedge our bets and make some pump-gas runs before cranking up the boost.

On went the new head gaskets secured by ARP head studs, followed by a Kenne Bell 3.6L supercharger. Designed for a 2012 Camaro, the Kenne Bell supercharger featured a dedicated air-to-water intercooler, massive single-blade throttle body, and 4.5-inch air intake system. Also present to ensure uninterrupted airflow to the supercharger was the Kenne Bell Mammoth intake manifold. Supercharger systems are only as efficient as the airflow going to them. Recognizing the fact that airflow restrictions to the blower equate to reduced flow and boost out of the motor, the gang at Kenne Bell took all the necessary steps to maximize airflow through the induction system.

Due to available dyno time, we did not have the opportunity to test the 418 in NA trim after reducing the static compression ratio. In previous testing, we know that every point of compression was worth 3-4 percent in power, so 6/10ths of a point could drop power by roughly 2.5 percent, or around 15-16 hp. Since the Kenne Bell supercharger also eliminated the factory long-runner intake, the comparison between NA and supercharged power was less direct anyway.

What we do know is that as much as LS engines love boost, modified LS3-based strokers love it even more. It does, however, bear mentioning that the key to a successful supercharged motor is starting with a healthy normally aspirated combination. With our stroker pumping out over 600 hp in normally aspirated trim, we were already well on the way to reaching our self-imposed goal of 1,000 hp.

Testing the supercharger kit from Kenne Bell required installation of the factory accessories. The blower shared the same belt as the accessory drive, and required the components for proper belt orientation and tension. Obviously it was necessary to augment the fuel system to feed the supercharged stroker. Normally the kit comes with 47-pound injectors when run at 9 psi on the stock motor, but we stepped up to 75-pounders combined with 60 psi of static fuel pressure and a boost-referenced fuel pressure regulator. Aeromotive supplied both an A1000 pump and adjustable fuel pressure regulator for our testing, so we had no concerns about fuel delivery.

Tuning was provided by a Holley Dominator EFI system, while exhaust chores were handled by a set of 1-7/8-inch headers from American Racing Headers. Initially the boost was set at just over 10 psi and run on pump gas. Putting a maximum of 10.75 psi of boost to Monster Mouse on pump fuel resulted in 883 hp at 6,700 rpm, and 769 lb-ft of torque at 5,100 rpm. True to form for a positive displacement supercharger, torque production was impressive, exceeding 700 lb-ft from 3,500 to 6,500 rpm.

We added a mixture of Rocket Brand race fuel to the mix before cranking up the boost, then increased the pressure to a maximum of 13.5 psi. Monster Mouse responded with a jump in power to 951 hp at 6,500 rpm and 866 lb-ft of torque. Being ever so close to our goal of 1,000 hp, we turned up the boost one more time to 18.7 psi. The supercharged stroker pumped out 1,051 hp at 6,600 rpm and 988 lb-ft of torque.

We can't help but suspect this is about the reasonable limit for the 8-rib serpentine system, though race applications have run successfully at higher boost and power levels. The most impressive thing about this exercise with Monster Mouse was how easy it was to make 1,000 hp. Time was when 1,000 hp was the holy grail of power outputs, even for a big-block. This thing could be driven around on a daily basis at a reduced boost level, and then with a pulley swap and race fuel, transformed into a serious track animal.

An argument can be made about just how necessary 1,000 hp is in a street car (or many racecars!), but the fact remains that combining a big-bore Texas Speed stroker LS with big Kenne Bell boost can yield four-digit power levels. Stick around--we aren't done with Monster Mouse just yet.

Sources

Crane Cams
Daytona Beach, FL 32117
866-388-5120
http://www.cranecams.com
Texas Speed & Performance
Wolfforth, TX 79382
806-866-0734
http://www.texas-speed.com
Kenne Bell
Rancho Cucamonga, CA 91730
909-941-6646
www.kennebell.net
Aeromotive
Lenexa, KS 66214
913-647-7300
http://www.aeromotiveinc.com
Mast Motorsports
Nagodoches, TX 75964
866-551-4916
http://www.mastmotorsports.com
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