1982 Camaro ZZ4 Conversino Kit - Heart Trans Plant

Breathing New Life Into A Third-Gen Camaro With A Gm Zz4 Conversion Kit

Shane Reichardt May 1, 2001 0 Comment(s)
Sucp_0105_01_z 1982_camaro_zz4_conversion_kit Crate_engine 1/35

It's quite possible that Third-Generation Camaros are the best bargain in today's used car market. This author purchased his fairly clean '86 Z28 for a meager $2,000 and then drove it for months before deciding the tired and gutless 305 had to go. Though there are myriad options to consider when it comes to looking for newfound power and performance for the '82-92 Camaros, in California those choices are reduced by stringent smog requirements. Fortunately you can still transform the car into a great performer without breaking the law-or breaking the bank.

How, You Ask?
The answer is simple-with a single part number kit offered by GM Performance Parts. The kit is designed for carbureted 305 Camaros with automatic transmissions built between 1982 and 1987 and includes a 345 horsepower ZZ4 (about double the factory 305), new exhaust manifolds, dual catalytic converters, a Flowmaster exhaust system, new PCM, Corvette transmission components to improve the shifts, and lots more. In fact, the kit even includes replacement trailing arms with polyurethane bushings to ensure the new power makes it to the pavement. This assemblage of components (PN 10185077) is designed for '82-87 Camaros originally equipped with LG4 or L69 engines. These can be determined by checking the eighth digit in the VIN code. An "H" indicates the LG4 engine in '82-87 Camaros. A "G" points to the L69 engine in '83-86 cars.

Sucp_0105_02_z 1982_camaro_zz4_conversion_kit Engine_pull 2/35

Of course, living in California, one of the most important concerns when considering such a conversion is whether or not the smog Nazis allow you to keep it registered. When assembling and testing this kit, GM made it their goal to make sure enthusiasts could remain legal. And it is. The kit comes complete with all new stickers required to verify California Air Resources Board (CARB) certification. Air Resources Board EO Number D-278 is the special certification that makes this conversion legal for those of us who cannot register a vehicle without complying with local smog laws. The trade-off in maintaining the kit's emissions legal status is that the kit is not currently certified for use with a manual transmission (a manual kit is said to be in the works) or a fuel-injected car (we don't know why not fuel injection either).

Swapping engines in itself is fairly simple. In swapping out the tired 305 we decided it would be easiest to pull the old engine and set it next to the new ZZ4. We then transferred all of the external accessories (air pump, AC compressor, etc.). The new items included in the conversion kit, like the exhaust manifolds, came in bare steel and many of the brackets were scratched up, so this was the perfect opportunity to clean up things a little.

Sucp_0105_03_z 1982_camaro_zz4_conversion_kit Clean 3/35

GM tries to make sure that their crate engines are as near turnkey as possible. The ZZ4 comes with a water pump and distributor installed-it even comes with a full pan of oil.

One of the components that was transferred from the old engine to the new was the well-used carburetor. We opted to take the carb to the folks at JET, in Huntington Beach, California, to have it completely rebuilt before putting it to work. We also decided to fit the new engine with a fresh cap, rotor, and 8mm plug wires from MSD. These items helped ensure that the engine reached its full potential rather than finding that the old parts were less than perfect.

Installation of the engine went fairly smooth. We did, however, run into a bit of a problem when it came time to install the new dual catalytic converters. From the factory our '86 Z28 came with a single cat. This fit fine with our Hotchkis subframe connectors. The dual cat system didn't. We took the car to Muffler Man exhaust in Placentia, California, to have Craig Watts do a little strategic cutting and welding to make the new system fit. This proved to be the only problem we encountered and had the car been stock, this wouldn't have been an issue.

Sucp_0105_07_z 1982_camaro_zz4_conversion_kit Covered_fenders 7/35

In preparation for the swap we removed the hood and covered the fenders to avoid scratches.

When all was said and done the installation process was the least of our concerns. What really mattered was how the thing performed when we were finished. After following standard procedures for engine break-in we found that the ZZ4 conversion was exactly what this (or any) Third-Generation Camaro needs. The power is smooth and the torque comes in at low rpm and continues well into the 700-R4's shift pattern. For the price this package is one of the best bargains available, and our Third-Gen Camaro now performs better than ever!

Fuelin' Much Better, Doc
Tired engines are only part of the problem with a car that's got some mileage. Years of wear and tear take their toll. The carburetor was one component we knew was causing a few problems.

Sucp_0105_09_z 1982_camaro_zz4_conversion_kit Old_wiring 8/35

Before pulling out the old engine all wiring and hoses were disconnected. Then the engine was unbolted.

The carburetor on our Camaro had a few bad seals, which allowed vacuum leaks. In addition, the choke wasn't quite working properly, making the car hard to start in the mornings. These problems were clear indicators that we wouldn't realize the car's potential with the new engine unless they were fixed.

GM includes new metering rods as part of their kit. We choose to take the new rods and the entire carburetor to the folks at JET for a complete rebuild. This made all the difference and could be part of the reason our car fired on the second crank.

Sucp_0105_16_z 1982_camaro_zz4_conversion_kit Sensor 15/35

The new manifolds have ports for the EGR system as well as for the O2 sensor-all required for a clean running car.

Though the ZZ4 comes complete with its own distributor, the unit will not work with the computers on the Camaro. This required using the old distributor.

After cleaning up the old unit, the drive gears were swapped from the ZZ4's distributor to the old unit.

Since we were using the factory 305 distributor we decided to make sure everything was in good order. We fitted the unit with a new cap and rotor from MSD.

Some Third-Generation Camaros are already fitted with an in-tank electric fuel pump. The manual pump port should be blocked off on the ZZ4. GM includes a new electric fuel pump kit. Removing and reinstalling the fuel tank was a bit difficult, but fairly straightforward.

One thing the ZZ4 didn't come with was a new starter. Fortunately, our donor car had a fairly new unit.

Sucp_0105_17_z 1982_camaro_zz4_conversion_kit Distributor 16/35

After the starter was installed the engine was lowered into place.

A new Electronic Spark Control module replaces the existing one. This ESC fits into the same location behind the brake master cylinder.

JET began by completely disassembling the old carb. This shot shows the metering rods, which were replaced with the new GM rods.

Once apart, all of the components were cleaned in a special chemical bath.

New gaskets and seals were installed, ensuring there were no vacuum leaks.

Sean Murphy from JET knows his way around carburetors. It took just a short while for him to have this one completely rebuilt.

The fresh unit was reinstalled and we were ready for action!

Installing the new exhaust on a stock car is a bolt-on affair. Ours required a little special modification. New heat shields are included to keep the high heat from the catalytic converters from radiating through the car floor. The Flowmaster cat-back system was an easy installation.

Though not part of the ZZ4 conversion kit, this was the opportune time to swap out the old motor and transmission bushings. We opted for firm polyurethane pieces from Energy Suspensions.

New MSD spark plug wires were cut to size and the proper boots were fitted. MSD offers a special tool that makes customizing the wires a snap.

On LG4-equipped Camaros only one snorkel came on the cars. The ZZ4 conversion kit comes with an H.O. 305 dual snorkel air cleaner and a new set of air intakes.

Sources

Energy Suspension
San Clemente, 92673
888-913-6374
http://www.energysuspension.com
Chevrolet Performance Parts
Detroit, MI 48232
800-577-6888
www.gmperformanceparts.com
Muffler Man
714.524.7818
www.ocmufflerman.com
« Prev 1 2 3 4 Next »

MORE PHOTOS

VIEW FULL GALLERY

COMMENTS

subscribe to the magazine

get digital get print
TO TOP