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Methanol Fuel Injection Boost - Hooked On Meth (Injection)

With Methanol Injection, You Can Make More Horsepower In Either Blown Or Naturally-Aspirated Applications.

Dan Foley Dec 1, 2009 0 Comment(s)
Sucp_0912_01_z Methanol_fuel_injection_boost Kit 2/25

When you want higher boost and a bigger timing curve with pump gas, methanol injection is a safe way to go. Snow Performance's Stage 3 Boost Cooler water/methanol injection kit (PN 20100) comes complete with pump, controller, Boost Juice, hardware and instructions for an easy installation.

Horsepower junkies are always looking for that edge to stay ahead of the competition. There are safe ways and risky ways of doing it. Before turning up the boost on any forced induction (supercharger or turbo) motor using pump gas, more octane will be needed to prevent engine-destroying detonation. Lately, many people with a blower on their motor use methanol injection (alias alcohol injection) to suppress detonation rather than use expensive race fuel. Methanol cools the intake charge and combustion while adding 20 to 25 points of octane.

While meth injection is quite popular in supercharged and turbocharged combinations, many people forget that it works equally well at quelling detonation while allowing more aggressive tuning in naturally-aspirated combinations, too, so even if you aren't running a blower or turbo, pay attention to this story.

Back in the August 2008 issue of Super Chevy, we installed MagnaCharger's complete Radix intercooled supercharger system (PN 01-12-60-105-PO) on a stock '06 LS2 Trailblazer SS at Tune Time Performance (Toms River, New Jersey). Once the MagnaCharger was on Dan Smith's AWD '06, his 5,150-pound SUV improved from low 14s in the quarter-mile to the 12.8s. That's really flying for a 2.5-ton box. On the chassis dyno, power increased from 290 hp and 320 lb-ft of torque to an impressive 370 hp and 368 lb-ft with 7-8 psi of boost.

Sucp_0912_04_z Methanol_fuel_injection_boost LS2 3/25

For those who don't remember this LS2, we bolted the MagnaCharger onto Dan Smith's '06 Trailblazer SS and turned it into a 12-second, 5,150-pound SUV monster. Dan wanted more boost and timing, but not the high price of race gas for his daily ride. Snow Performance's Boost Cooler (meth injection) will do the job while preventing the possibility of detonation.

Also stated in that installment was that with additional tuning, boost, aftermarket headers/exhaust, and a better torque converter, we felt that low 12s or even high 11s were possible. We knew that the installation of a meth injection kit from Snow Performance would allow us to extract ever more horsepower without needing expensive race fuel. We returned to Tune Time Performance, where Matt Hauffe and crew installed Snow Performance's Stage 3 Boost Cooler water/methanol injection (PN 20100) and a smaller supercharger pulley, then performed a dyno test and tune.

The methanol injection will protect the engine from possible detonation caused by swapping to the smaller pulley (from 2.9 to 2.7-inch), which will add another 2-3psi more boost. Through "chemical intercooling," the methanol injection will also allow us to advance the timing for even more power and drivability.

It was an easy task for the professionals at Tune Time Performance to install the Snow Performance methanol injection and smaller pulley. But on the first dyno pull, Hauffe (TTP's owner) had to lift. As the rpm and boost increased, the A/F (air/fuel) mixture went dangerously lean at 12.2 to 12.5 (11.5 to 12.0 is ideal). Next, Matt worked magic on his laptop and tuned-in more fuel for the next pull-still the A/F was too lean. We let the LS2 cooldown for 30 minutes and took a risky pull just to see how much power was gained from the smaller supercharger pulley. For that pull we only realized a 10hp gain (now at 380 hp). Normally with 3 psi more boost (now at 10-11 psi) gains should have been in the area of 30-50hp. The culprit is the stock exhaust manifolds-they're now the number one impediment in our combination and are holding the LS2 back in a large way.

Tune Time's ace troubleshooter/technician George Hatizinikitas (aka Huzzy) hooked up a fuel pressure gauge for the next spin of the rollers. On that spin, we noticed the fuel pressure wasn't high enough at high boost (over 7 psi), causing us to lift again. Huzzy adjusted the regulator but to no avail. The fuel pump and injectors weren't up to the task. Next a call was made to MagnaCharger for a Magna Volt (a device that adds voltage to the fuel pump). For added insurance we moved up to a set of Racetronix 60 psi injectors (which TTP had in stock) from the 48-pound injectors. Also, the truck's owner decided to purchase a new fuel pump for insurance since he has racked up over 60,000 miles on his SS.

Sucp_0912_09_z Methanol_fuel_injection_boost Thermostat 7/25

It's a must to remove the stock 195-degree thermostat when cranking up the boost and timing. Summer was approaching, so we needed the coolant to start flowing at the lower 160 degrees.

We made it back to Tune Time in a few days to install the 60-pound injectors, Magna Volt, and the new fuel pump. After the TTP guys handled the installation, the SS was ready to be strapped down on the dyno. For the first pull, the LS2 would roll with its stock 16 degrees of timing and 11 psi of boost. On that spin we were at a safe but slightly rich A/F of 11.3 to 11.4. Power was down a few ponies at 377hp. Matt reset the fuel parameters for a safe and steady 11.5 to 11.6 A/F on the next pull. Still, even with a safe A/F we only gained 12 horsepower (382hp) with the added 3psi of boost.

After allowing the LS2 a 20-minute cooldown, Matt advanced the timing 4 degrees for our next pull with the meth injection. The additional timing (now at 20 degrees) showed we gained another 6hp (to 388). We were still safe with the A/F registering 11.6 to 11.7 and no detonation was detected from the knock sensor.

Sucp_0912_11_z Methanol_fuel_injection_boost Purge_hole 8/25

Notice the two 1/8-inch size holes drilled into the 160-degree stat. These two small holes aid in making it easier to purge the cooling system. It's very important to bleed (purge) all the air (which can cause steam pockets) out of the cooling system or the motor could run too hot and overheat.

All was rolling along well so we decided it was time to test a new set of ignition wires. On the truck were the original equipment suppression core wires. Performance Distributors sent us a set of its Livewires to check out. In previous testing on different make motors we've seen gains of 3 to 6hp from the Livewires. The spiral core plug wires proved themselves again and showed us another 4hp (392hp). At a steady 11.7 the A/F was still safe yet slightly leaner.

Knowing we safely added more timing, boost and Boost Juice, we headed with confidence to our happy testing grounds at Raceway Park in Englishtown, New Jersey. We couldn't expect the e.t. to drop as on a 3,500-pound car. Don't forget this SUV-truck weighs considerably more at 5,150 pounds with driver. While a power gain of 22 rwhp can lower e.t.'s 3-4 tenths in a 3,500-pound car, we could only expect 2 tenths in a hefty Trailblazer SS. The heavyweight bruiser put down an impressive 1.78 60-foot time. It covered the 1,320 in the mid 12s with a 12.63 at 106.76 showing up on the scoreboard. Dan ran a string of 12.6s throughout his day at the track.

Without the protection of the Snow Performance methanol injection, we couldn't have safely turned up the boost and the timing. Meth injection is a good alternative to race gas on street driven machines.

We were also reminded that more boost also means better airflow is needed going through and out of the motor (high-flow heads and especially headers are needed) for good power production.

We plan to add headers next and have Matt re-tune our combination in an attempt to get his heavy load to go low 12s. Stay tuned to a future issue.

Sucp_0912_12_z Methanol_fuel_injection_boost Nozzles 9/25

Nozzle selection is an important choice and a function of horsepower. Snow Performance offers general guidelines while considering engine airflow, boost, intake charge heat and horsepower. The right size nozzle (or nozzles with the dual nozzle upgrade) cools the intake charge while injecting the proper amount of Boost Juice (50-50 water-methanol) for more octane (20-25 points) and safe power gains. Pictured are the 625ML/MN and 375 ML/MN nozzles (blue and red colored) recommended for making 600 and 400 hp, respectively. SP offers many different nozzles, which are sized to the approximate amount of horsepower (mild or high boost and naturally aspirated).

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Sucp_0912_23_z Methanol_fuel_injection_boost Boost_juice 13/25

Next to the Boost Juice bottle is where we mounted the meth injection's 3-quart reservoir tank. The reservoir's outlet (at bottom of tank) needs to be above the pump and below the nozzle's mounting point. Again, be certain the meth injection nozzle is mounted as the highest point in the system.

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Sucp_0912_26_z Methanol_fuel_injection_boost Controllers 14/25

Snow's Stage 3 controller was mounted on top of the steering column for ease of use and a clean appearance. The variable controller allows a large range of tuning for any EFI or forced induction vehicle. It can control and inject the meth according to either the EFI injector pulse width or boost level, or any combination of both.

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Snow Performance
Woodland Park, CO 80863
Performance Distributors
Memphis, TN 38132
Tune Time Performance
Lakewood, NJ 08701
Magnacharger Inc.




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